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CUTMASTER A40

Manual 0-4978 4T-35 OPERATION

Catalog # Description Patent(s)

9-8239 Shield Cap US Pat No(s) 6914211; D496951

Other Pat(s) Pending

9-8244 Shield Cap US Pat No(s) 6914211; D505309

Other Pat(s) Pending

9-8245 Shield Cap US Pat No(s) 6914211; D496951

Other Pat(s) Pending

The following parts are also licensed under U.S. Patent No. 5,120,930 and 5,132,512:

Catalog # Description

9-8235 Shield Cap

9-8236 Shield Cap

9-8237 Shield Cup

9-8238 Shield Cap

9-8239 Shield Cap

9-8244 Shield Cap

9-8245 Shield Cap

Table of Contents5
Section 1: General Information7
- Notes, Cautions and Warnings7
- Important Safety Precautions7
- Publications8
- Note, Attention Et Avertissement9
- Precautions de Securite Importantes9
- Documents de Reference11
- Declaration of Conformity12
- Statement of Warranty13
Section 2 System: Introduction15
- How to Use this Manual15
- Equipment Identification15
- Receipt of Equipment15
- Power Supply Specifications16
- Input Wiring Specifications17
- Power Supply Features18
Section 2 Torch: Introduction19
- 01 Scope of Manual19
- 02 General Description19
- 03 Specifications19
- 04 Options and Accessories20
- 05 Introduction to Plasma20
Section 3 System: Installation23
- Unpacking23
- Lifting Options23
- Power Supply Location and Mounting23
- Opening the Contactor Cover23
- Primary Input Power Connections24
- Gas Connections26
Section 3 Torch: Installation29
- 01 Torch Connections29
- 02 CNC Connection29
Section 4 System: Operation31
- Front Panel Controls / Features31
- Preparations for Operation32
Section 4 Torch: Operation35
- 01 Machine and Automated Torch Operation35
- 02 Automation Torch Parts Selection36
- 03 Machine and Hand Torch Parts Selection37
- 04 Cut Quality37
- 05 General Cutting Information38
- 06 Hand Torch Operation39
- 07 Gouging42
- 08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip44
- 09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip56
Patent Information68
Section 5 System: Service71
- General Maintenance71
- Maintenance Schedule72
- Common Faults72
- Fault Indicator73
- Basic Troubleshooting Guide74
- Circuit Fault Isolation76
Section 5 Torch: Service79
- 01 General Maintenance79
- 02 Inspection and Replacement of Consumable Torch Parts80
Section 6: Parts Lists81
- Introduction81
- Ordering Information81
- Power Supply Replacement81
- Replacement Power Supply Parts82
- Options and Accessories82
- Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)84
- Torch Consumable Parts (SL100 SV) Automation86
- Torch Consumable Parts Manual (Sl60)Torch88
- Replacement Parts for Hand Torch89
Appendix 1: Sequence of Operation (Block Diagram91
Appendix 2: Data Tag Information92
Appendix 3: Torch Pin - out Diagrams93
Appendix 4: Torch Connection Diagrams95
Appendix 5: System Schematic, 208/460V Units98
Appendix 6: System Schematic, 400V/600V Units100
Appendix 7: Raw Arc Voltage102
Appendix 8: Publication History106

Brand	Thermal Dynamics
Model	CUTMASTER A40
Category	Welding System
Language	English

Thermal Dynamics CUTMASTER A40 User Manual

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Thermal Dynamics CUTMASTER A40 Specifications

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