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THORLABS KDC101 User Manual

THORLABS KDC101
80 pages
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KDC101
DC Servo Motor Driver
APT User Guide
Original Instructions

Table of Contents

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THORLABS KDC101 Specifications

General IconGeneral
Channels1
Control InterfaceUSB
Communication InterfaceUSB
Controller TypeSingle Channel
Supply Voltage15 - 24 VDC

Summary

Chapter 1 Safety

Safety Information

Provides information on warnings, cautions, and notes for safe operation.

General Warnings

Details general warnings regarding equipment usage, fluid spillage, and PC responsiveness.

Chapter 2 Introduction and Overview

KDC101 Introduction

Introduces the KDC101 DC Servo Controller, its capabilities, and physical dimensions.

Power Options

Explains power options including single wall plug supply and K-Cube Controller Hubs.

APT PC Software Overview

Overview of the APT software suite for control, GUI panels, and libraries.

APTUser Utility

Details the APTUser application for controlling multiple APT hardware units simultaneously.

APT Config Utility

Explains APTConfig utility for system parameters, configuration, and simulator mode.

APT Server (ActiveX Controls)

Describes ActiveX Controls for GUI and programmatic interfaces with APT hardware.

Software Upgrades

Information on Thorlabs' policy for software upgrades and product development.

Chapter 3 Getting Started

Install The Software

Instructions for downloading and installing the APT software, with cautions.

Mechanical Installation

Covers environmental conditions for operation and mounting options for the unit.

Electrical Installation

Details electrical connections for the rear panel of the unit.

Connect The Hardware

Step-by-step guide for connecting the controller unit, motor actuator, and power supply.

Stage Identification

Explains how the KDC101 identifies connected stages and manual selection if needed.

Verifying Software Operation

Guides on initial setup and verifying software operation with the APTUser utility.

Chapter 4 Standalone Operation

Introduction

Overview of KDC101 capabilities for Thorlabs opto-mechanical products.

Control Panel Overview

Details front panel controls including MOVE Controls, Velocity Wheel, and Digital Display.

Velocity Wheel Operation Modes

Explains operation modes like Homing, Go to Position, Jogging, and Velocity Moves.

Settings Menu Navigation

Guides on accessing and navigating the front panel settings menu for configuration.

Chapter 5 PC Operation - Tutorial

Introduction

Guides on performing moves and parameter adjustments using APT software.

Using the APT User Utility

Details using the APTUser.exe application for controlling APT hardware units.

Homing Motors

Procedure for moving the actuator to the home limit switch and resetting the counter.

Moving to an Absolute Position

Instructions for initiating moves to absolute positions using the GUI.

Changing Motor Parameters

Explains how to set velocity profile parameters like Max Vel and Accn/Dec.

Jogging

Details jogging modes (Single Step, Continuous) and setting parameters via GUI.

Stopping the Stage

Explains enabling/disabling drive channels and stopping the stage using GUI buttons.

Graphical Control Of Motor Positions (Point and Move)

Using the graphical view to initiate moves by positioning the mouse.

Setting Move Sequences

Instructions for creating and running sequences of motor moves without user intervention.

Creating a Simulated Configuration

Using APT Config to set up simulated hardware configurations for offline testing.

Stage/Axis Tab

Describes setting parameters related to the physical characteristics of the stage/actuator.

Chapter 6 Software Reference

Introduction

Explanation of parameters and settings accessed via the APT software.

GUI Panel Overview

Describes the graphical user interface (GUI) for the DC Driver K-Cube.

Moves/Jogs Tab Settings

Explains settings for velocity profiles, jogging modes, and backlash correction.

Stage/Axis Tab Settings

Describes parameters related to physical characteristics of the stage/actuator.

Servo Loop Tab Settings

Details PID control settings for motor velocity and position control.

Panel/Triggering Tab Settings

Configuration of adjustment wheel settings and trigger input/output modes.

Defaults Tab Settings

Functionality to reset all parameter values to factory default settings.

Rotation Stages Tab Settings

Settings for absolute position reporting and panel display rotation move modes.

Appendix A Rear Panel Connector Pinout Detail

Rear Panel Motor Control Connector

Details the pin functions of the 15-pin D-type motor control connector.

Appendix B Preventive Maintenance

Safety Testing

Guidance on performing PAT testing in accordance with local regulations.

Cleaning

Instructions for cleaning the unit, including warnings and approved methods.

Appendix C Specifications and Associated Products

Specifications

Technical specifications for motor output, connectors, front panel, and general data.

Associated Products

Lists recommended motor requirements and associated Thorlabs products.

Appendix D Motor Control Method Summary

Methods

Summarizes methods for controlling the motor via ActiveX, like parameter setting and moves.

Properties

Lists properties for controlling the GUI display, help file, and hardware serial number.

Appendix E DC Motor Operation - Background

How A DC Motor Works

Explains the general principle of DC motor operation and magnetic field interaction.

Positive and Negative Moves

Defines positive and negative moves for linear and rotational stages.

Velocity Profiles

Describes trapezoidal velocity profiles for controlled acceleration and deceleration.

Positioning a Stage

Explains stage positioning, encoder counts, and the concept of Home position.

Minimum and Maximum Positions

Defines minimum/maximum positions and useful travel relative to the Home position.

Error Correction

Explains backlash and how to overcome it by controlling move direction.

Appendix F Regulatory

Declarations Of Conformity

FCC compliance for Class A digital devices and European conformity statements.

WEEE Directive

Information on WEEE compliance, product marking, and return policies.

Certificate of Conformity

EU Declaration of Conformity for KDC101 regarding EMC and RoHS directives.

Appendix G Thorlabs Worldwide Contacts