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Outboard Motor
MFS 60A
TOHATSU MFS 60A User Manual
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Copyright © 2019
T
ohatsu Corporation.
All rights reserved. No part of this manual
may be reproduced or transmitted in any form or by any means without the express
written permission of
T
ohatsu Corporation.
SME_MFS60A_Cover_190326N.indd 2
2019/03/26 9:50
1
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Table of Contents
Table of Contents
3
Service Information
5
Tools and Instruments
6
Test Propeller
6
Measuring Instruments
6
Service Data
7
Specifications
8
Maintenance Data
12
Tightening Torque Data
20
Maintenance
23
Inspection Schedule
24
Valve Clearance
24
Inspection of Idle Speed
26
Inspection of Ignition Timing
26
Fuel System (Fuel Injection)
27
Piping Arrangement Diagram
28
Fuel Hose, Vent Hose, Breather Hose
28
Cooling Water Hose
28
Ignition System
29
Ignition Timing Controls
30
Ignition and Combustion Orders
30
Ignition Timing
30
Operations
30
Power Unit
33
Parts Layout
34
Engine
34
Magneto
35
Electric Parts
36
Fuel System
38
Vapor Separator
40
Intake Manifold
43
Pulley • Timing Belt
44
Cylinder Head & Oil Pump
45
Cylinder • Crankcase
47
Piston & Crankshaft
48
Top Cowl
49
Inspection Items
50
Inspection of Compression Pressure
50
Inspection of Oil Pressure
50
Inspection of Valve Clearance
50
Removing Power Unit
50
Removing Timing Belt and Pulley
54
Inspection of Timing Belt
54
Installation of Pulley and Timing Belt
55
Removing Cylinder Head
56
Inspection of Valve Spring
59
Inspection of Valve
60
Inspection of Valve Guide
60
Inspection of Valve Seat
61
Correction of Valve Seat
62
Rocker Arm Shaft
64
Inspection of Rocker Arm and Rocker Arm Shaft
64
Inspection of Cam Shaft
65
Inspection of Cylinder Head
66
Inspection of Oil Pump
67
Installation of Valves
68
Installation of Cam Shaft
69
Installation of Rocker Arm Shaft
70
Installation of Oil Pump
70
Installation of Cylinder Head
71
Disassembly of Cylinder Block
72
Removing of Drive Pulley
73
Installing of Drive Pulley
73
Inspection of Cylinder
73
Inspection of Piston Outer Diameter
74
Inspection of Cylinder Inner Diameter
74
Inspection of Piston Clearance
74
Inspection of Piston Ring Side Clearance
75
Inspection of Piston Rings
75
Inspection of Piston Pins
76
Small End Inner Diameter
76
Big End Side Clearance
76
Inspection of Connecting Rod Small End Inner Diameter
76
Inspection of Connecting Rod Big End Side Clearance
76
Inspection of Crankshaft
77
Oil Clearance
78
Metal Bearing
78
Inspection of Crank Pin (Rod Journal) Oil Clearance
78
Inspection of Crank Shaft Main Journal Oil Clearance
79
Selecting of Cylinder/Crankcase Metal Bearing
80
Metal Bearing
81
Selecting of Connecting Rod Metal Bearing
81
Assembling Piston and Connecting Rod
82
Installation of Power Unit
86
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TOHATSU MFS 60A Specifications
General
Brand
TOHATSU
Model
MFS 60A
Category
Outboard Motor
Language
English
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