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TOHATSU MFS 20C User Manual

TOHATSU MFS 20C
266 pages
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OB No.003-21062-0
08-12 NB-2600
Printed in Japan
OB No.003-21062-0
08-12 NB-2600
E_MFS20C_00_cover_081216.qxd 09.1.20 5:36 PM ページ 1

Table of Contents

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Questions and Answers:

TOHATSU MFS 20C Specifications

General IconGeneral
Horsepower20 HP
Output14.7kW
Gear Ratio2.15:1
ExhaustThrough Prop
Cylinders2
WOT Range5000-6000 rpm
Engine Type4-Stroke
Fuel SystemEFI (Electronic Fuel Injection)
Starting SystemElectric
Weight58 kg
Shaft Length20 inch
Fuel TypeUnleaded Gasoline (87 Octane)
Fuel Tank Capacity12 L
Oil Capacity1.1 L
Alternator Output12V
Trim MethodManual

Summary

Introduction

Before Reading This Manual

Provides information for inspection, service, and repair of outboard motors.

Safety Information

Explains safety statements like DANGER, WARNING, CAUTION.

About This Manual

1. Special Tools

Lists special tools required for lower unit maintenance.

2. Parts Layout

Shows parts layout for the lower unit.

Description of Pictograph

Symbols for Chapters

Symbols representing the contents of individual chapters.

Symbols for Service Items

Symbols indicating items required for service.

Symbols for Lubrication/Sealant

Symbols indicating where lubrication or sealant is applied.

Service Information

1. Identification (Engine Serial Number)

Explains where the engine serial number is stamped.

2. Work Safety

Covers fire prevention, ventilation, and personal protection.

3. Tools and Instruments

Lists test propellers and measuring instruments.

4. Pre-delivery Inspection

Details pre-delivery checks like steering handle and gear shift.

5. Break-in Operation

Explains the procedure for engine break-in.

6. Test Run

Outlines the procedure for testing the engine after installation.

7. Check After Test Run

Details checks to perform after the test run.

Service Data

1. Outline Dimensions

Table detailing various dimensions of the engine.

2. Fuel Feed System

Diagram showing the fuel flow path from the fuel tank to the carburetor.

3. Engine Lubrication System Diagram

Diagram illustrating the engine oil circulation path.

4. Cooling Water System Diagram

Diagram showing the flow of cooling water through the engine.

5. Specifications

Key performance and physical data for different models.

6. Maintenance Data

Data for inspecting engine parts like pistons, rings, and crankshaft.

7. Tightening Torque Specifications

Critical torques for various engine and lower unit bolts.

8. Sealant and Lubricant

Applications of sealants and lubricants for assembly.

Maintenance

1. Special Tools

Lists special tools needed for maintenance procedures.

2. Inspection Schedule

Schedule for inspecting various parts based on operating hours or time.

3. Inspection Items

Lists specific inspection items for the engine and systems.

Fuel System

1. Special Tools

Lists special tools for fuel system inspection.

2. Parts Layout

Parts layout for the carburetor and intake manifold/fuel pump.

3. Carburetor Inner Passages

Details of idling, off-idle, high speed, acceleration, and choking passages.

4. Inspection Items

Covers removing, disassembling, and inspecting the carburetor and fuel pump.

Power Unit

1. Special tools

Lists special tools for power unit maintenance.

2. Parts Layout

Parts layout for engine, magneto, electrical parts, etc.

3. Inspection Items

Comprehensive list of inspection items for the power unit.

Lower Unit

1. Special Tools

Lists special tools for lower unit maintenance.

2. Parts Layout

Parts layout for gear case, drive shaft housing, and drive system/water pump.

3. Inspection Items

Lists various inspection and maintenance tasks for the lower unit.

Bracket

1. Parts Layout

Parts layout for drive shaft housing, swivel bracket, clamp bracket, and tiller handle.

2. Inspection Items

Lists inspection items for throttle cable, tiller handle, and bracket components.

Electrical System

1. Special Tools

Lists tools for electrical system inspection.

2. Electrical Component Layout

Shows component layout from different views.

3. Parts Layout

Parts layout for magneto, electric parts, starter motor, and switches.

4. Ignition System and Ignition Control System

Inspection procedures for ignition sparks, plug cap, coils, and switches.

5. Starting System

Inspection procedures for fuse, starter solenoid, and starter motor.

6. Battery Charging System

Inspection procedures for charge coil and rectifier.

7. CD Unit Coupler

Checks wire harness and terminals for the CD unit.

Troubleshooting

1. Troubleshooting Chart

A chart listing symptoms, estimated causes, and reference pages.

2. Power Unit

Covers engine starting problems and stalling issues.

3. Warning Indication ... Display for Abnormalities During Operation

Explains warning indications for buzzer, cowl lamp, and tachometer lamp.

Wiring Diagram

MF Model

Wiring diagram for the MF model.

EF Model

Wiring diagram for the EF model.

EP Model

Wiring diagram for the EP model.

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