Toro Workman MD - Chapter 4 Single Cylinder Gasoline Engine

CAUTION
Anysurfacecontaminationcandamagethe
headlightbulbandleadingtoitsfailureorexplosion
creatingaserioussafetyhazard.
Headlightlampsshouldbehandledwithout
touchingtheclearquartz,eitherbyusingaclean
papertowelorcarefullyholdingthebase.
Specication:SeeyourPartsCatalog.
1.Disconnectthebattery;refertoDisconnectingthe
Battery(page35).
2.Openthehood;refertoRaisingthehood(page27).
3.Disconnecttheelectricalconnectorfortheharness
fromtheconnectorofthelampassemblyattheback
oftheheadlighthousing(Figure42).
Figure42
1.Harness-electrical
connector
3.Headlighthousing
2.Lampassembly
4.Rotatethelampassembly1/4turncounterclockwise
andmovingitrearward,outoftheheadlighthousing
(Figure42).
5.Insertthenewlampassemblyandheadlighthousing
andalignthetabsinthelampassemblywiththeslots
intheheadlighthousing(Figure42).
Note:Takecarenottotouchthehalogenlampwhen
installingthenewlightbulb.
6.Securelampassemblybyturningit1/4turnclockwise
(Figure42).
7.Connecttheelectricalconnectorfortheharnesstothe
connectorofthenewlampassembly(Figure42).
8.Connectthebatteryandclosethehood;referto
ConnectingtheBattery(page36).
ReplacingtheHeadlight
1.Disconnectthebattery;refertoDisconnectingthe
Battery(page35).
2.Openthehood;refertoClosingtheHood(page28).
3.Disconnecttheelectricalconnectorfortheharness
fromtheconnectorofthelampassembly(Figure43).
Figure43
1.Headlight
5.Speedclip
2.Adjustmentscrew6.Harness-electrical
connector
3.Openinginthebumper
7.Lampassembly
4.Flatwasher
4.Removethespeedclipsandwashersthatsecurethe
headlighttotheheadlightbracket(Figure43).
Note:Retainallpartsforinstallationofthenew
headlight.
5.Removetheheadlightassemblybymovingitforward
throughtheopeninginthefrontbumper(Figure43).
6.Installthenewheadlightthroughtheopeninginthe
bumper(Figure43).
Note:Ensuretheadjustmentpostsarelinedupwith
theholesinthemountingbracketbehindthebumper.
7.Securetheheadlightassemblywiththewashersand
speedclipsthatyouremovedinstep4.
8.Connecttheelectricalconnectorfortheharnesstothe
connectorofthelampassembly(Figure43).
9.Adjusttheheadlightstodirectthebeamstothedesired
position,refertoAdjustingtheHeadlights(page37).
AdjustingtheHeadlights
Usethefollowingproceduretoadjusttheheadlightbeam
positionwheneveraheadlightassemblyisreplacedor
removed.
1.TurnthestarterkeytotheOnposition,andturnon
theheadlights.
2.Atthebackoftheheadlightassembly,rotateadjustment
screws(Figure43)topivottheheadlightassemblyand
alignthepositionofthecastbeam.
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