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Toshiba RAV-HM401CTP Series User Manual

Toshiba RAV-HM401CTP Series
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SERVICE MANUAL
AIR-CONDITIONER
(SPLIT TYPE)
INDOOR UNIT
<Ceiling type>
RAV-HM401CTP Series
RAV-HM561CTP Series
RAV-HM801CTP Series
RAV-HM901CTP Series
RAV-HM1101CTP Series
RAV-HM1401CTP Series
RAV-
HM1601CTP Series
May, 2022
R32
FILE NO. SVM-22023
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Toshiba RAV-HM401CTP Series Specifications

General IconGeneral
BrandToshiba
ModelRAV-HM401CTP Series
CategoryAir Conditioner
LanguageEnglish

Summary

SAFETY CAUTION

Definition of Qualified Installer or Qualified Service Person

Defines the qualifications and knowledge required for installation and service personnel.

Protective Gear and Safety Symbols

Protective Gear Definition

Details protective gear required for various work tasks to ensure safety.

Safety Indication and Mark Explanations

Explains the meaning of indications and illustrated marks used in the manual.

Unit Symbol Meanings

Explains symbols used on the air conditioner unit itself, particularly regarding refrigerant safety.

Warning Indications on the Air Conditioner Unit

Confirmation of Warning Labels

Confirms placement of warning labels on the main unit and their meaning.

Precaution for Safety

DANGER and WARNING Precautions

Outlines critical safety measures for immediate severe harm or serious injury.

Detailed Safety Precautions

General Safety Practices

Covers earth wiring, modifications, parts, and proximity warnings.

Electrical and Work Safety

Details precautions for electrical work, heights, handling, and transport.

Refrigerant (R32) Safety and Handling

Safety Cautions for Refrigerant R32

Highlights pressure and oil changes associated with R32 refrigerant and necessary precautions.

Installation and Service Cautions

Provides specific advice on tools, pipes, and handling R32 refrigerant during installation and service.

Pipe Materials and Tools

Specifies requirements for pipes and lists required tools for R32 handling.

Refrigerant Leak Troubleshooting and Handling

Troubleshooting Refrigerant Leaks

Procedures for finding and repairing refrigerant leaks and managing gas hazards.

Operation Checks After Repair

Essential checks after repair work, including test runs and pipe connections.

Installation and Relocation Safety

Installation Safety Guidelines

Safety measures for installing the air conditioner, including room size and electrical setup.

Relocation Safety Procedures

Safety considerations and procedures for relocating the air conditioner unit.

Declaration of Conformity

Manufacturer and Model Information

Declares conformity of specific air conditioner models with directives and regulations.

Declaration of Conformity (UK)

Manufacturer and Model Compliance

Declares conformity of specific air conditioner models with UK machinery regulations.

Specifications Overview

Model Specifications Table

Lists sound pressure level and weight for different air conditioner models.

Detailed Specifications

Indoor and Outdoor Unit Specifications

Detailed technical specifications for cooling, heating, power, and dimensions of indoor and outdoor units.

Detailed Specifications - Continued

Indoor and Outdoor Unit Specifications (Larger Models)

Detailed technical specifications for larger capacity indoor and outdoor units.

R32 Refrigerant Handling

Safety Cautions for R32 Refrigerant

Safety precautions related to the characteristics and handling of R32 refrigerant.

Installation and Service Cautions for R32

Specific warnings for installing and servicing systems using R32 refrigerant.

Pipe Materials and Tools for R32

Specifies requirements for pipes and lists required tools for R32 handling.

Tools for Installation and Maintenance

Required Tools for R32 Refrigerant

Lists tools specifically required for R32 refrigerant handling and installation.

General Tools for Installation

Lists common tools that can also be used for R22 and R32 installations.

Construction Views (External)

Indoor Unit External Views (401/561CTP)

External views and dimensions of the RAV-HM401CTP and RAV-HM561CTP indoor units.

Construction Views (External) - Continued

Indoor Unit External Views (801CTP)

External views and dimensions of the RAV-HM801CTP indoor unit.

Construction Views (External) - Continued

Indoor Unit External Views (1101/1401/1601CTP)

External views and dimensions of larger capacity indoor units.

Systematic Refrigerating Cycle Diagrams

Single and Twin Type Cycle Diagrams

Illustrates refrigerant cycles for single and twin indoor/outdoor unit combinations.

Systematic Refrigerating Cycle Diagrams - Continued

Triple Type Cycle Diagram

Illustrates the refrigerant cycle for a triple indoor and outdoor unit combination.

Systematic Refrigerating Cycle Diagrams - Continued

Double-twin Type Cycle Diagram

Illustrates the refrigerant cycle for a double-twin indoor and outdoor unit combination.

Wiring Diagram

Indoor Unit Wiring Diagram

Shows the electrical connections and wiring for the indoor unit.

Specifications of Electrical Parts

Indoor Unit Electrical Parts Specifications

Lists specifications for electrical components like fan motors and sensors for indoor units.

Indoor Control Circuit

Indoor Controller Block Diagram

Illustrates the internal components and connections of the indoor unit's control system.

Wired Remote Controller Connection

Details the connection of a wired remote controller to the indoor unit's control circuit.

Indoor Control Circuit - Continued

Wireless Remote Controller Kit Connection

Details the connection of a wireless remote controller kit to the indoor unit's control circuit.

Control Specifications

Power Reset and Mode Selection

Covers behavior on power reset and how to select operation modes via remote controller.

Room Temperature Control

Explains temperature adjustment range and correction values based on outside temperature.

Control Specifications - Continued

Room Temperature Control (Continued)

Details temperature correction using CODE No. 06 and room temperature control logic.

Automatic Capacity and Cooling/Heating Control

Explains automatic capacity control and logic for switching between cooling and heating.

Control Specifications - Continued

Air Speed Selection

Explains how air speed is selected and adjusted automatically in COOL and HEAT modes.

Control Specifications - Continued

Air Speed Selection Details and Self-Clean

Details fan speed selection codes, revolution speeds, and self-clean operation.

Control Specifications - Continued

Cool Air Discharge and Freeze Prevention Control

Controls indoor fan to prevent cold air discharge and protect against freezing.

Control Specifications - Continued

High-Temp Release and Drain Pump Control

Manages overheating and drain pump operations, including optional drain pump control.

After-heat Elimination

Controls indoor fan operation after heating stops to eliminate residual heat.

Control Specifications - Continued

Louver Control

Explains louver position setup, swing, and automatic adjustments.

Control Specifications - Continued

HA Control and Test Run Operation

Details HA control and procedures for performing frequency fixed test runs.

Filter Sign Display

Explains how the filter reset signal is sent and displayed on the remote controller.

Control Specifications - Continued

Central Control, Energy Saving, and Max Frequency Cut

Covers central control, energy saving, and max frequency cut controls.

DC Motor Operation

Describes DC motor operation, positioning, and error detection.

Control Specifications - Continued

Self-clean and Power Saving Operations

Details self-clean operations and power saving modes.

Drain Pump Delay Operation

Describes the drain pump's continued operation after cooling stops.

Control Specifications - Continued

8°C Heating and Frost Protection

Provides objective heating at 8°C for cold climates and frost protection.

Occupancy Sensor Operation

Explains occupancy sensor operation and automatic switching to absence mode.

Control Specifications - Continued

Soft Cooling and Dual Set Point

Covers soft cooling for draft reduction and dual set point for AUTO mode.

Fan Speed and Draft Prevention Control

Configures fan speed and prevents cold air downdraft during defrost.

Control Specifications - Continued

Communication Type and Rotation/Backup Operation

Sets communication type and enables alternating/backup operations for multiple units.

Control Specifications - Continued

Rotation/Backup Operation and Defrost Shift Settings

Details rotation/backup settings and defrost start time adjustments.

Control Specifications - Continued

Power Shift for Load Balancing

Limits power consumption to balance loads and improve efficiency in unbalanced situations.

Control Specifications - Continued

Free Cooling Operation

Enables energy-saving operations using outdoor temperature in cooling mode.

Control Specifications - Continued

Secondary Heating Modes

Explains secondary heating operation in normal and flip modes based on temperature differences.

Control Specifications - Continued

Secondary Heating Settings and Wiring

Details secondary heating mode settings, temperatures, and wiring connections.

Indoor Print Circuit Board

MCC-1643 P.C. Board Layout

Identifies components and connectors on the MCC-1643 indoor P.C. board.

Indoor Print Circuit Board - Continued

Optional Connector Specifications

Details pin assignments and functions for optional connectors on the indoor P.C. board.

Troubleshooting Summary (Wired Remote Controller)

Before Troubleshooting Checks

Lists required tools and initial confirmation points for troubleshooting wired remote controller systems.

Troubleshooting Procedure Steps

Outlines the general procedure: confirm code, check parts, and identify defects.

Troubleshooting Summary (Wireless Remote Controller)

Before Troubleshooting Checks

Lists required tools and initial confirmation points for troubleshooting wireless remote controller systems.

Troubleshooting Procedure Steps

Outlines the general procedure: confirm signal lamp, check parts, and identify defects.

Troubleshooting Check Codes (Indoor Unit)

Trouble Diagnosis by Lamp Indication

Explains how to interpret operation, timer, and ready lamp states for diagnosing issues.

Check Codes and Causes (E01-E18)

Lists check codes E01-E18, their causes, and associated lamp indications for indoor unit problems.

Troubleshooting Check Codes (Indoor Unit) - Continued

Check Codes and Causes (F01-L31)

Lists additional check codes F01-L31, their causes, and lamp indications for indoor and outdoor unit issues.

Other Troubleshooting Issues

Troubleshooting Without Check Codes

Describes troubleshooting for issues like test run errors or cool/heat setting disagreements.

Indoor Unit Check Code List

Check Codes for Indoor Unit Communication and Sensors

Detailed list of check codes for indoor unit communication, sensors, and group control.

Indoor Unit Diagnostic Procedures

Diagnostic Procedures for E03-F10 Codes

Provides specific troubleshooting steps and measures for E03, E04, E08, L03, L07, L08, L09, L30, P10, P12, P19, F01, F02, F10 codes.

Communication Trouble Diagnosis

Remote/Central Controller Communication Troubles

Lists check codes related to communication issues between controllers and indoor units.

Diagnostic Procedures for Specific Codes

Diagnostic Procedures for E01 and E09 Troubles

Step-by-step guides to diagnose and resolve E01 and E09 communication errors.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedure for E04 Trouble

Step-by-step guide to diagnose and resolve E04 errors involving outdoor operation and wiring.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedure for E11 Trouble (Application Control Kit)

Troubleshooting steps for E11 errors, focusing on the application control kit and its connections.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedures for E18, E08, L03, L07, L08, L09 Troubles

Steps for diagnosing unit address, group control, and capacity setting issues.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedures for L20, L30, P30 Troubles

Troubleshooting steps for L20 (central address), L30 (outdoor devices), and P30 (central controller) troubles.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedures for P10 and F10 Troubles

Troubleshooting steps for P10 (float switch/drain pump) and F10 (TA sensor) troubles.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedure for P12 Trouble (Fan Motor)

Troubleshooting steps for P12 trouble related to the fan motor and its PC board.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedures for P19, F02, F01 Troubles

Troubleshooting steps for P19 (4-way valve), F02 (TC sensor), and F01 (TCJ sensor) troubles.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedure for F30 Trouble (Occupancy Sensor)

Troubleshooting steps for F30 trouble related to the occupancy sensor.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedure for C06 Trouble ('1:1 model' Interface)

Troubleshooting steps for C06 trouble involving the '1:1 model' connection interface.

Diagnostic Procedures for Specific Codes - Continued

Diagnostic Procedures for E03, F29, P31 Troubles

Troubleshooting steps for E03 (header unit comms), F29 (EEPROM), and P31 (follower unit) troubles.

Temperature Sensor Characteristics

TA, TC, TCJ, TE, TS, TO Sensor Resistance Values

Table showing resistance values for temperature sensors at various temperatures.

TD, TL Sensor Resistance Values

Table showing resistance values for TD and TL sensors at various temperatures.

Replacement of Service P.C. Board

Indoor Unit P.C. Board Replacement Procedures

Steps for replacing the indoor unit's P.C. board, including data backup and setting.

P.C. Board Replacement - Setting Data

Reading EEPROM Data (RBC-ASCU1*)

Procedure to read out setting data from EEPROM using RBC-ASCU1* remote controller.

Reading EEPROM Data (RBC-AMTU3*)

Procedure to read out setting data from EEPROM using RBC-AMTU3* remote controller.

P.C. Board Replacement - Setting Data Continued

Required CODE Numbers for Setting Data

Lists essential CODE numbers (DN) required for setting data after P.C. board replacement.

P.C. Board Replacement Procedures

Indoor Unit P.C. Board Replacement Steps

Step-by-step guide for replacing the indoor unit's P.C. board, including jumper settings and system configuration.

Writing Setting Data to EEPROM (RBC-ASCU1*)

EEPROM Setting Data Writing Procedure

Detailed steps to write setting data to EEPROM using RBC-ASCU1* remote controller.

Writing Setting Data to EEPROM (RBC-AMTU3*)

EEPROM Setting Data Writing Procedure

Detailed steps to write setting data to EEPROM using RBC-AMTU3* remote controller.

P.C. Board Replacement - Setting Tables

Table 1: Unit Type CODE No. 10 Settings

Lists setting data for unit types, applicable to CODE No. 10.

Table 2: Unit Capacity CODE No. 11 Settings

Lists setting data for indoor unit capacity, applicable to CODE No. 11.

Setup at Local Site and Others

Indoor Unit Setup Procedures

Covers local setup and testing procedures for the indoor unit.

Test Run Setup via Remote Controller

Guides on performing a test run using the remote controller for setup.

Test Run Setup Procedures

Test Run Setup (RBC-AMTU3*)

Specific instructions for test run setup using the RBC-AMTU3* remote controller.

Test Run Setup (Wireless Remote Controller)

Instructions for performing a test run using a wireless remote controller.

Test Run and P.C. Board LED Indicators

Test Run Operation Overview (Wireless)

Overview of test run operations using the wireless remote controller.

Forced Defrost Setup (Wired Remote)

Procedure to force defrost operation using the wired remote controller.

P.C. Board LED Indicators

Explains the status indicated by LEDs on the indoor unit's P.C. board.

Function Selection Setup (RBC-ASCU1*)

Function Setup Procedure

Procedure to set various functions using the RBC-ASCU1* remote controller.

Function Selection Setup (RBC-AMTU3*)

Function Setup Procedure

Procedure to set various functions using the RBC-AMTU3* remote controller.

Function Code (DN Code) Table

Function Codes and Descriptions (Part 1)

Comprehensive table listing function codes (DN) and their descriptions for configuration.

Function Code (DN Code) Table - Continued

Function Codes and Descriptions (Part 2)

Continuation of the table listing function codes (DN) and their descriptions for configuration.

Address Display Order Information

Central Control and Line Address Display Order

Shows display order for central control and line addresses based on communication type.

Remote Controller Wiring and Settings

Two Remote Controller Operation

Details operation of indoor units using two remote controllers.

Setting Follower Remote Controller

Instructions for setting up a remote controller as a follower using DIP switches.

Remote Controller A-B Selection

Wireless Remote Controller A-B Selection

Procedure for selecting wireless remote controller A or B and memorizing it.

Signal Receiving Unit A-B Selection

Steps to set the A-B selection on the signal receiving unit's P.C. board.

Remote Controller Monitor Function

Monitor Function (RBC-ASCU1*)

Procedure to access the monitor mode and view sensor data using RBC-ASCU1*.

Monitor Function (RBC-AMTU3*)

Procedure to access the monitor mode and view sensor data using RBC-AMTU3*.

Monitor Function Data Codes

Indoor Unit Data Codes

Lists code numbers and data names for monitoring indoor unit parameters.

Outdoor Unit Data Codes

Lists code numbers and data names for monitoring outdoor unit parameters.

Trouble History Monitoring

Trouble History Check (RBC-ASCU1*)

Procedure to check the troubleshooting history of up to 4 incidents using the RBC-ASCU1* remote controller.

Trouble History Monitoring - Continued

Trouble History Check (RBC-AMTU3*)

Procedure to check the troubleshooting history of up to 4 incidents using the RBC-AMTU3* remote controller.

Indoor Unit Power-ON Sequence

Power-ON Sequence and Address Judgment

Describes the power-ON sequence, address judgment, and initial communication steps.

Test Run Cautions

Lists important cautions to observe during test run operations.

Regular Communication Patterns

Explains regular communication patterns between units after initial setup.

1:1 Model Connection Interface Setup

Interface Function, Block Diagram, and Wiring

Details the function, block diagram, and wiring of the 1:1 model connection interface.

1:1 Model Connection Interface - Continued

Wiring Specifications and P.C. Board Switch Setup

Covers wiring requirements and P.C. board switch setup for collective control.

1:1 Model Connection Interface - Continued

P.C. Board External View and Address Setup Requirement

Shows the external view of the P.C. board and explains the need for address setup.

Central Control Address Number Setup

Procedure for setting the central control address number via remote controller.

Address Setup

Address Setup Procedure Overview

Outlines the automatic address setup process upon power-ON for twin/group operations.

Manual Address Setup Parameters

Lists CODE numbers and data ranges for line, indoor, and group addresses.

Address Setup & Group Control

Terminology and System Configurations

Defines terms and illustrates system configurations for single, twin, and group operations.

Address Setup & Group Control - Continued

Single and Multiple Groups Operation

Explains single group operation and manual address setting for multiple groups.

Address Setup & Group Control - Continued

Automatic Address Setup Examples

Demonstrates automatic address setup examples for standard, group, and multiple group operations.

Manual Address Setup from Remote Controller

Manual Address Setup Procedure Overview

Step-by-step guide for manually setting addresses using the remote controller.

Manual Address Setup - Continued

Indoor Unit and Group Address Setup

Steps to set indoor unit and group addresses using CODE Nos. 13 and 14.

Maintenance and Check List

Regular Maintenance and Inspection Items

Recommends regular cleaning and maintenance of indoor/outdoor units for optimal performance.

Detachments

Ceiling Type Detachments (Grille and Electric Box)

Procedures for detaching and attaching the air intake grille and electric parts box cover.

Detachments - Continued

Electric Parts Box and Control P.C. Board Detachment

Procedures for detaching the electric parts box and the control P.C. board.

Detachments - Continued

Fan, Fan Case, and Shaft Detachment

Procedures for detaching the fan, fan case, and shaft assemblies.

Detachments - Continued

Fan and Shaft Attachment Procedures

Procedures for attaching the fan and shaft, including alignment and tightening.

Detachments - Continued

Bearing Detachment and Attachment

Procedures for detaching and attaching the bearing assembly.

Detachments - Continued

Fan Motor Detachment and Attachment

Procedures for detaching and attaching the fan motor.

Detachments - Continued

Side Cover Detachment and Attachment

Procedures for detaching and attaching the side cover.

Detachments - Continued

Under Panel Detachment and Attachment

Procedures for detaching and attaching the under panel.

Detachments - Continued

Drain Pan Detachment and Attachment

Procedures for detaching and attaching the drain pan and its related components.

Detachments - Continued

Heat Exchanger Detachment and Attachment

Procedures for detaching and attaching the heat exchanger assembly.

Exploded Views and Parts List

Indoor Unit Exploded View (401/561CTP)

Exploded view illustration showing parts of the RAV-HM401/561CTP indoor units.

Exploded Views and Parts List - Continued

Parts List for RAV-HM401/561CTP Models

Lists part numbers, descriptions, and quantities for specific RAV-HM401/561CTP models.

Exploded Views and Parts List - Continued

Indoor Unit Exploded View (801CTP)

Exploded view illustration showing parts of the RAV-HM801CTP indoor unit.

Exploded Views and Parts List - Continued

Parts List for RAV-HM801CTP Models

Lists part numbers, descriptions, and quantities for specific RAV-HM801CTP models.

Exploded Views and Parts List - Continued

Indoor Unit Exploded View (901/1101/1401/1601CTP)

Exploded view illustration for larger capacity indoor units like RAV-HM901CTP and above.

Exploded Views and Parts List - Continued

Parts List for RAV-HM901/1101/1401/1601CTP Models

Lists part numbers, descriptions, and quantities for larger capacity RAV-HM indoor units.

Electric Parts Identification

Indoor Unit P.C. Board Electrical Components

Identifies and lists electrical components on the indoor unit's P.C. board for various models.

Warnings on Refrigerant Leakage

Refrigerant Concentration Limit Check

Explains concentration limits for refrigerant R32 in rooms and required ventilation measures.

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