Trane CVHF Installation Instructions

4 AFDH-SVN004C-EN
Table of Contents
Model Number Descriptions .............. 5
Unit Model Number .................... 5
Nameplates ............................. 7
General Information ..................... 8
Other Literature Required Before Ordering or
Installing an AFDH Upgrade
............. 8
Pre-Installation .......................... 9
Confirming the AFDH Package can be Properly
Installed
.............................. 9
Installation Considerations for Unit-Mounted
AFDH Drives ........................ 9
Confirm Chiller Controller System Compatibil-
ity with AFDH Drive
................... 12
Equipment Room Ambient Temperature and
Environmental Considerations
......... 12
Chiller Upgrades ..................... 12
Electrical Cable Size Specifications for AFDH
Drives
............................... 13
Requirements for Installation Technicians 14
Tools Required ....................... 14
Miscellaneous Field-Provided Material .. 14
Recommended Rigging and Lifting Proce-
dures for AFDH Drive Units
............ 15
Unit Lifting Points ................... 15
Alternative Lifting Method ............ 16
Center of Gravity Reference (FEA Method)
16
AFDH Drive Package Specifications ...... 18
Transition Mount Unit Dimensions ...... 19
LiquiFlo 1.0/1.5 Frame 4 Unit Dimensions 20
Drive Unit Weights and Heat Rejection .. 22
E-Frame Drive Unit Components ....... 23
Drive Unit Component Parts Housed within
the Custom Enclosure ............... 23
Additional Hardware Shipped with Tracer®
AdaptiView™ AFDH Packages ......... 32
Installation ............................. 34
Removal of Electrical Connections to the Ex-
isting Starter
......................... 34
Mechanical Removal of Existing Unit-Mount-
ed Starter
............................ 34
Mechanical Removal of Existing Unit-Mount-
ed LiquiFlo 1.0/1.5 Adaptive Frequency Drive
35
Mechanical Installation of a Unit-Mounted
AFDH E-Frame
........................36
Transition Mount Drive to Replace Transition
Mount Starter .......................36
LiquiFlo Frame 3 Drive Replacement .....38
Direct Mount Drive to Replace Direct Mount
Starter
...............................41
Linkage Bracket Installation for a Unit- Mount-
ed Direct Mount E-Frame
...............43
Circuit Breaker Adjustment to Accommodate
Power Line Wiring ...................45
LiquiFlo 1.0/1.5 Frame 4 Replacement ....45
Electrical Installation (All AFDH Models) ..46
Install Shorting Buss Bars .............46
Input Power Wire Installation ..........47
Grounding AFDH Cabinet .............48
Output Wiring from the AFDH to the CTV Mo-
tor ................................48
Routing of Control Wiring to AFDH Cabinet .
49
Control Wiring Connections (Tracer® Adap-
tiView™ Model AFDH Only)
.............49
Required Reprogramming of Tracer® Adap-
tiView™ Controls.
.....................50
Reprogramming Factory Installed Tracer®
AdaptiView™ Controls (CTV Simplex Firm-
ware) ..............................50
AFDH Startup Procedure .................51
Drive Settings .........................51
TR200 Drive Configuration ..............52
Troubleshooting .........................53
Startup Test Log .........................54
Recommended Periodic Maintenance and In-
spection
................................55
Inspection Frequency ..................55
Visual Inspection—Power Removed ......55
Operational Inspection—Power Applied ..55
Air Filter ..............................55
Wiring Diagram Matrix ...................56

Trane CVHF Specifications

General

Brand	Trane
Model	CVHF
Category	Chiller
Language	English