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Trane GRAA User Manual

Trane GRAA
64 pages
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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and
air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered
equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
May 2017
MMUUAA--SSVVXX000033BB--EENN
Packaged Rooftop Arrangements
For Heating, Cooling and Ventilating Systems
MMooddeell NNuummbbeerrss::
GRAA
GRBA
GRCA
GRDA
AHAA
AHBA
Installation, Operation,
and Maintenance

Other manuals for Trane GRAA

Questions and Answers:

Trane GRAA Specifications

General IconGeneral
BrandTrane
ModelGRAA
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction and Safety

Warnings, Cautions, and Notices

Defines safety advisories (Warning, Caution, Notice).

Environmental and Refrigerant Practices

Discusses ozone impact and responsible refrigerant handling.

Field Wiring and Grounding Safety

Emphasizes correct installation for electrical safety.

Safety Precautions

Personal Protective Equipment (PPE)

Details essential PPE for safe operation and maintenance.

Toxic Fumes and Fibers Warning

Warns about hazardous substances and inhalation risks.

Receiving and Installation Preparation

Receiving Instructions

Procedures for inspecting delivered equipment for damage.

Pre-Installation Instructions

Steps and checks before unit installation begins.

General Safety Requirements

Hazardous Service Procedures

Emphasizes precautions for safe operation and maintenance.

Fuel and Electrical Safety

Covers critical safety aspects of fuel and voltage usage.

Rigging and Handling Safety

Heavy Object Rigging

Warns about hazards and proper methods during rigging.

Location and Mounting Considerations

Combustion Air Considerations

Addresses potential corrosive hazards from air supply.

Mounting Integrity

Ensures structural support for unit placement on roof.

Installation Location and Clearances

Proper Installation Location

Avoids locations unsafe for service personnel access.

Minimum Clearances to Combustibles

Specifies distances to combustible materials for fire prevention.

Mounting and Location Details

Mounting Options

Covers installation on flooring, supports, and roof curbs.

VFD Temperature Considerations

Advises on VFD placement based on operating temperature.

Installation Procedures and Warnings

Installation Safety Warnings

Covers hazardous voltage, unit damage, and clearances.

Mounting on Field Furnished Supports

Details support methods for units not on roof curbs.

Mounting on Roof Curb

Roof Curb Installation

Assembling and installing roof curbs for unit placement.

Venting and Roof Curb Specifications

Venting Requirements

Follows National Fuel Gas Code and local codes for safe venting.

Roof Curb Dimensions

Details dimensions and installation for roof curbs.

System Connections

Duct Connections

Guidelines for attaching ductwork to the unit.

Gas Piping Installation

Procedures and safety for gas line installation.

Gas Piping Safety and Controls

Gas Piping Hazards

Warns about fire and explosion risks during gas line work.

Modulating Gas Control

Describes optional modulating gas control features and setup.

Electrical Connections

Electrical Safety Warnings

Covers hazardous voltage and electrocution risks.

Wiring Diagram Reference

Directs users to unit-specific wiring diagrams for connections.

Electrical System Details

Electrical Cabinet Overview

Illustrates internal electrical components and their locations.

Wiring Fire Hazard

Warns against incorrect wiring and component replacement.

DX Coil Unit Operation

DX Coil Velocity Requirements

Specifies air velocity for optimal performance and icing prevention.

Condensate Drain Piping

Details P-trap requirements for condensate drains.

Optional Coil and Cooler Units

Chilled Water Coil Units

Covers velocity and drain requirements for CW coils.

Evaporative Cooler Units

Refers to separate manuals for connections.

Unit Operation

General Operation Information

Overview of unit heating operation and pilot ignition.

Gas Control System Operation

Details ignition, gas valve, and burner sequence.

Operational Controls and Airflow

Optional Gas Controls

Describes multi-stage and modulating gas controls.

Air Handling Requirements

Covers static pressure and temperature rise limits.

Blower Operation and Belt Maintenance

Blower Operation Hazards

Warns about cycling on primary limit and proper rotation.

Belt Tension and RPM Adjustment

Guides on adjusting belt tension and motor RPM.

Gas System Adjustments

Lighting Procedure

Steps for igniting the pilot and main burners.

Gas Input Adjustment

How to measure and set gas input rate for proper combustion.

Control System Adjustments

Pilot and Primary Air Adjustment

Guides for flame size and air shutter settings.

Primary Limit Control

Description of the safety limit control and its function.

Safety and Operational Controls

Draftor End Switch

Monitors draftor motor speed for combustion safety.

Optional Control Switches

Describes Clogged Filter, Firestat, and Freezestat functions.

Unit Start-Up Procedures

Safety Device Checks

Emphasizes testing all safety controls before operation.

Heating Mode Start-Up

Steps to initiate heating operation via thermostat.

Unit Start-Up and Finalization

Cooling Mode Start-Up

Steps to initiate cooling operation via thermostat.

Final Checkout Procedure

Final checks after start-up to ensure proper operation.

Maintenance Overview and Safety

General Maintenance Information

Overview of maintenance requirements and access panels.

Service Safety Warnings

Covers hazardous procedures and explosion risks during service.

Main Burner Drawer Removal

Steps for accessing and removing the burner drawer for service.

Routine Maintenance Tasks

Filter Service and Replacement

Recommends filter changes and cleaning frequency.

Seasonal Maintenance Checks

Outlines checks before heating/cooling seasons for coils and dampers.

Blower System Maintenance

Belt Tension Adjustment

How to adjust blower belt tension for optimal performance.

Blower RPM Adjustment

Steps for changing blower motor speed using adjustable pulleys.

Troubleshooting Guide

Air Blower Issues

Lists problems and solutions for blower noise, drive, and bearings.

Air Blower Troubleshooting Details

Air Blower Component Issues

Covers wheel, housing, electrical, shaft, and air velocity problems.

Airflow and Vibration Issues

Addresses pulsation, rattles, and low airflow causes.

System and Motor Troubleshooting

Airflow and System Component Issues

Covers ductwork, filters, coil, and airflow problems.

Electric Motor Troubleshooting

Identifies motor issues like blown fuses, overload trips, and connections.

Electric Motor Troubleshooting

Motor Performance Issues

Addresses stalls, speed, overheating, and vibration causes.

Fan Assembly Troubleshooting

Motor Bearing Wear

Solutions for rapid bearing wear due to shaft or load issues.

Fan Belt Issues

Covers belt life, alignment, squeal, breakage, and vibration causes.

DX Cooling Coil Troubleshooting

Cooling Performance Issues

Addresses lack of cooling, coil icing, and air binding causes.

Water in Conditioned Air

Problems related to drain pan and p-trap clogging.

Chilled Water Coil Troubleshooting

Cooling Performance Issues

Covers pump, water temperature, and flow problems.

Water in Conditioned Air

Addresses drain pan and p-trap issues for CW coils.

Unit Weights and Shipping

Net and Ship Weights

Tables for various rooftop arrangements and capacities.

Weight Adders and Specifications

Double Wall Construction Weight

Additional weight for double wall construction units.

Cooling Coil Weight Adder

Weight for different coil configurations (DX and Chilled Water).

Motor Shipping Weights

Approximate Motor Weights

Tables of weights for various motor types and HP.

Center of Gravity Information

Center of Gravity Diagram

Illustrates center of gravity points for unit placement.

Center of Gravity Data Tables

Provides data for different arrangements and configurations.

Model Number Description

AH Model Number Description

Explains AH unit model number breakdown and coding.

Model Number Options

Miscellaneous Model Options

Lists various optional features available for units.

VFD Accessories

Details VFD related options and accessories.

GR Model Number Description

GR Model Number Breakdown

Explains GR unit model number components and their meanings.

Model Numbering Details

Motor Selection and Air Controls

Details motor types and air control configurations in model numbers.

California Shipment and Options

Covers shipping location and miscellaneous options coding.

Rooftop Arrangement Diagrams

Engineered Product Arrangements

Visual guide to various unit configurations and airflow paths.

Gas Equipment Start-Up

Pre-Inspection and General Checks

Ensures unit readiness before starting gas equipment.

Gas Heating and Blower Checks

Specific checks for heating, blower, and combustion.

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