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Trane Thermafit TACW User Manual

Trane Thermafit TACW
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment
can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
July 2023
ARTC-SVX007A-EN
Installation, Operation, and Maintenance
Thermafit™ Modular Magnetic
Bearing Water-Cooled Centrifugal
Chiller
Model TACW

Table of Contents

Questions and Answers:

Trane Thermafit TACW Specifications

General IconGeneral
BrandTrane
ModelThermafit TACW
CategoryChiller
LanguageEnglish

Summary

Introduction and Safety Warnings

Advisory Definitions and Environmental Concerns

Defines advisory types for safety and operational guidance, and discusses environmental impact.

Responsible Refrigerant Practices

Outlines Trane's stance on refrigerant handling and legal requirements.

Critical Safety Warnings

Field Wiring and Grounding Safety

Emphasizes safe practices for electrical connections to prevent hazards.

Personal Protective Equipment (PPE) Requirements

Stresses the requirement for appropriate safety gear during servicing.

EHS Policies and Document Information

EHS Policy Compliance and Copyright

Highlights adherence to EHS policies and clarifies document ownership.

Model Number and Identification

Model Number Interpretation and Coding

Explains how to understand chiller model designations and their features.

Chiller Identification and Serial Numbers

Guides on recording and referencing model and serial numbers for support.

Chiller Description and Components

Chiller Scope, Capacities, and System Overview

Defines manual scope, chiller capacities, and system architecture.

Standard and Optional Features

Lists the integrated and available features of the chiller modules.

Component Specifications

Details specifications for the compressor, heat exchangers, and electrical systems.

General Data

Installation Mechanical Procedures

Damage Inspection and Reporting

Procedures for checking and reporting shipping damage.

Storage, Warranty, and Factory Preparation

Guidelines for equipment storage, warranty, and factory preparation.

Customer Storage Responsibilities

Customer duties for maintaining warranty during storage.

Module Handling and Electrical Safety

Safe practices for handling modules and electrical connections.

Site Preparation and Clearances

Requirements for chiller installation location and access space.

Rigging, Lifting, and Moving

Chiller Placement Guidance

Instructions for positioning the chiller unit correctly.

Installation Piping

Piping Installation and Flushing

Procedures for installing piping and initial system flushing.

Water/Glycol Solution Filling

Steps for filling the system with water or glycol mixture.

Installation Electrical

Module Wiring and Connections

Details on connecting power and control wires to modules.

Power, Control, and BMS Wiring

Explains main power, control wiring, and BMS integration.

Pre-Startup Procedures

Initial Startup Readiness Checklist

Checklist to ensure all systems are ready before initial startup.

Operating Principles

Refrigeration Cycle and Compressor

Explains the thermodynamic cycle and compressor operation.

Operating Procedures

Operator Interface and Panels

Overview of HMI and electrical panels for operation.

Power, Control, and Disconnect Handles

Details on electrical panels, disconnects, and HMI.

Operator Control and Touchscreen Interface

How to control the chiller via the touchscreen interface.

Control System and Microprocessor Functions

Explains the control system architecture and microprocessor capabilities.

Menus, Basic Controls, and Main Menu

Overview of system menus, basic controls, and the main menu interface.

Settings Menu Features

Details options and parameters within the Settings Menu.

Devices Menu Features

Lists available device-specific controls and their HMI access.

Data Displays - Main Menu Screens

Shows HMI screens for initial setup, primary display, and circuit info.

Data Displays - I/O and Compressor Details

Illustrates HMI views for I/O and detailed compressor information.

Data Displays - Diagnostics and Process Indicators

Shows diagnostic parameters and key process indicator screens.

Data Displays - Trends

Explains HMI screens for viewing temperature and power trends.

Devices Menu - EXV and Fan Controls

Details HMI screens for Electronic Expansion Valve and Fan Bank controls.

Devices Menu - Pump and Condenser Controls

Covers HMI screens for pump and condenser valve operation.

Devices Menu - Economizer and Hot Gas Bypass

Explains HMI controls for economizer and hot gas bypass valve functions.

Settings Menu - Chiller and Compressor Configuration

Details HMI settings for chiller control and compressor setup.

Settings Menu - HMI, BMS, and User Management

Covers HMI configuration, BMS interface, and user access settings.

Special Functions Overview

Introduces special functions like Hand/Off/Auto and setpoint adjustments.

Chiller Setpoint Control and Offset

Details how to set and adjust the chiller's temperature setpoint.

Enhanced EXV Control Options

Explains the two options for controlling Electronic Expansion Valves.

Condenser Control Options

Describes options for controlling condenser valves and fans.

Economizer Control and Algorithms

Details economizer control functions and related algorithms.

Specialized Controls and Data Display

Covers flash tank, superheat, barrel isolation, and data display.

Tonnage and Power Calculations

Explains how to view tonnage and power data.

Power Consumption and Flow Metering

Details usage tracking, power calculations, and flow metering setup.

Metric/Imperial Display Settings

How to change display units between imperial and metric.

BMS Interconnectivity and Data Listing

Explains BMS protocols and lists available data points.

BMS Data Listing - AV/AO (Continued)

Continues the list of BMS data points for analog and output signals.

BMS Data Listing - AV/AO (Continued)

Continues the list of BMS data points, including temperatures and fan speeds.

BMS Listing - Compressor Faults (BO)

Lists BMS data points for various compressor fault conditions.

BMS Listing - Compressor Faults (BO) (Continued)

Continues listing BMS data for compressor faults.

BMS Listing - Compressor Faults/Alarms (BO)

Lists BMS data for compressor faults and alarms.

BMS Listing - Compressor Alarms (BO) (Continued)

Continues listing BMS data for compressor alarms.

BMS Listing - Chiller and Compressor States

Details BMS data for chiller and compressor states, including maps.

Compressor Staging Valves and Optional Functions

Controls for staging valves and optional features like Free Cooling.

Pump Control Modes and Features

Explains pump control modes like rotation, DP, and delta temperature.

Pump Control Features and Chiller Array

Covers dual speed, flow control, and chiller array configuration.

Hot Gas Bypass Valve Control and Setup

Details HMI controls for Hot Gas Bypass valves and their setup.

Solenoid Control, Security, and Alarms

Covers solenoid control, security levels, and alarm management.

Operator Tasks - Normal Power Up

Step-by-step guide for powering up the chiller after a shutdown.

Hazardous Voltage Warning

Critical warning about electrical hazards during operation.

Water Quality Guidelines

Recommendations for maintaining water quality to prevent scaling and corrosion.

Water Quality and Glycol Level Management

Further details on water quality and maintaining glycol levels.

Prevent Freezing Procedures

Methods to prevent equipment damage from freezing.

Sequence of Operations

Chiller Operational States Overview

Describes the various operational states of the chiller.

Start-up and Operational States

Explains the chiller's start sequence and normal operation.

Compressor States and Transitions

Details compressor states like Restart, Stage-out, Shutdown, and control states.

Compressor Timeout State

Explains the timeout state for compressor cooling after overheating.

Unit Controls

Chiller Controller and Freeze Protection

Details the chiller controller and its freeze protection functions.

Safety Devices and Temperature Control

Explains safety devices like flow switches and temperature monitoring.

Electronic Expansion Valves (EXV)

Details the function of EXVs in controlling refrigerant flow for efficiency.

Maintenance Procedures

Maintenance Strategy and Power Disconnect

Discusses preventive maintenance goals and power disconnect handle safety.

Arc/Flash PPE and Component Damage Warnings

Critical warnings for arc flash protection and component damage.

Inspection Schedule and Methods

Outlines maintenance schedule and inspection techniques.

Spring Major and Minor Inspections

Details spring maintenance tasks for major and minor checks.

Winter Major Inspections

Details major inspection tasks for winter preparation.

Maintenance Schedule and Critical Warnings

Presents the maintenance schedule and critical electrical/refrigerant warnings.

Electrical, Refrigeration, and Communications Inspections

Lists inspection tasks for electrical, refrigeration, and communication systems.

Winter Shutdown Preparation

Provides procedures for dry and wet layup shutdowns for winter.

Critical Cleaning Tasks

Explains procedures for cleaning heat exchangers.

Compressor Removal and Installation

Step-by-step guides for removing and installing compressors.

Chiller Troubleshooting

Abnormal Operation and Alarm Avoidance

Explains abnormal operation logic and alarm management strategy.

Alarms and Compressor Faults Overview

Categorizes alarms and explains compressor fault handling.

Chiller/Compressor Alarm/Fault Listing

Lists various chiller and compressor alarms with their parameters.

Chiller/Compressor Alarm/Fault Listing (Continued)

Continues the listing of chiller and compressor alarms.

Chiller/Compressor Alarm/Fault Listing (Continued)

Continues the listing of chiller and compressor alarms.

Chiller/Compressor Alarm/Fault Listing (Continued)

Continues the listing of chiller and compressor alarms.

Chiller/Compressor Alarm/Fault Listing (Continued)

Continues the listing of chiller and compressor alarms, including reset types.

Thermafit™ TACW Schematics

TACW Chiller Schematic Diagram

Provides a diagram illustrating the chiller's main components and connections.

TACW Power Schematic Diagram

Diagram showing the power supply and distribution within the chiller.

TACW Control Wiring Schematic

Illustrates the wiring for the chiller's control system and components.

TACW Compressor I/O Board Schematic

Diagram of the I/O board for compressor communication and control.

TACW Controller (T3C) Top Layer Schematic

Top-level schematic of the main controller's connections.

TACW Controller (T3C) Bottom Layer Schematic

Bottom-layer schematic of the main controller's connections.

TACW Controller (Companion) Bottom Layer Schematic

Bottom-layer schematic for the companion controller connections.

TACW Control Connections Schematic

Overall schematic of control system connections and network layout.

TACW Communications Schematic

Diagram illustrating communication flow between chiller modules.

TACW Hydronics Schematic

Diagram showing the water flow paths for chillers in an array.

Notes

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