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Vega VEGAPULS 62 User Manual

Vega VEGAPULS 62
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Operating Instructions
Radar sensor for continuous level
measurement of liquids
VEGAPULS 62
Probus PA
Document ID: 36505

Table of Contents

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Vega VEGAPULS 62 Specifications

General IconGeneral
Accuracy±2 mm
CommunicationHART, PROFIBUS PA, Foundation Fieldbus
MaterialStainless Steel
Process fittingThread, Flange
Signal output4 ... 20 mA/HART
Ingress protectionIP66
Housing materialAluminium
ApprovalsATEX, IECEx, FM, CSA
Process pressure-1 to +160 bar

Summary

Operating Instructions

About This Document

Function

Details the operational purpose and scope of the manual.

Target Audience

Identifies the intended readership for the operating instructions.

Symbols and Conventions

Explains graphical symbols and text conventions used in the manual.

Safety Information

Authorized Personnel

Specifies requirements for personnel performing operations on the device.

Appropriate Usage

Defines the intended application and conditions for reliable operation.

Warning Against Misuse

Highlights hazards and potential damage from incorrect product use.

General Safety Guidelines

Outlines essential safety rules for instrument operation and maintenance.

EU Conformity

Confirms device compliance with applicable EU directives and CE marking.

NAMUR Recommendations

Lists fulfilled NAMUR recommendations for field instrumentation standards.

Radio Licenses

Details radio frequency licensing information for Europe, USA, and Canada.

Installation & Operation (USA/Canada)

Provides country-specific installation and operation guidelines for USA and Canada.

Environmental Considerations

Outlines environmental protection duties and management system certification.

Product Description

Type Label Identification

Explains the information presented on the instrument's type label for identification.

Serial Number Instrument Search

Guide on using the serial number to retrieve instrument data online or via smartphone.

Instrument Specifications

Scope of Operating Instructions

Defines the hardware and software versions covered by these instructions.

Electronics Versions and Scope of Delivery

Details available electronics versions and the components included in the delivery.

Principle of Operation

Describes how the radar sensor functions for continuous level measurement.

Handling and Accessories

Packaging, Transport, and Storage

Provides guidelines for handling and storing the instrument to prevent damage.

Accessories and Replacement Parts

Lists available accessories and spare parts for the instrument.

Additional Accessories

VEGACONNECT and VEGADIS 81

Describes interface adapters and external display units for instrument connectivity.

Other Accessories

Details flanges, protective covers, electronics modules, and impedance cones.

Mounting Instructions

General Mounting Guidelines

Covers general guidelines for safely and correctly installing the instrument.

Protection Against Moisture

Details measures to protect the instrument from moisture ingress.

Suitability for Process Conditions

Emphasizes checking instrument compatibility with process conditions like pressure and temperature.

Mounting Preparations

Horn Antenna Mounting

Step-by-step instructions for preparing and mounting the horn antenna.

Antenna Mounting Procedures

Parabolic Antenna Mounting

Step-by-step instructions for preparing and mounting the parabolic antenna.

Horn and Parabolic Antenna Mounting

General mounting instructions applicable to both antenna types.

Installation Position and Polarization

Polarization Adjustment

Explains how to adjust polarization to reduce false echoes.

Optimal Installation Position

Provides guidance on sensor placement for accurate measurements, avoiding vessel walls.

Vessel Mounting Considerations

Conical Bottom Vessels

Guidance on mounting in vessels with conical bottoms for bottom measurement.

Inflowing Medium Handling

Instructions to avoid measuring the inflowing medium instead of the product surface.

Mounting Socket Recommendations

Details on dimensioning mounting sockets for horn and parabolic antennas.

Socket Mounting Details

Swiveling Holder Socket Mounting

Guidance on socket mounting with swiveling holders, considering inclination.

Distance Between Antenna and Socket

Illustrates recommended distances for horn and parabolic antennas with sockets.

Socket Dimensions and Orientation

Deviating Socket Dimensions

Table showing socket dimensions and corresponding antenna diameters.

Sensor Orientation and Swiveling Holder

Instructions on orienting the sensor and using a swiveling holder.

Vessel Installation Specifics

Swiveling Holder Alignment

Procedure for aligning the sensor using a swiveling holder.

Vessel Installation Obstructions

Addresses interference from vessel installations like ladders or struts.

Agitator Interference

Guidance on handling interference caused by agitators in the vessel.

Foam Generation and Vessel Insulation

Foam Generation Effects

Discusses how foam affects measurement and potential solutions.

Mounting in Vessel Insulation

Details on mounting the instrument with thermal decoupling using a distance piece.

Measurement Setups

Measurement in Surge Pipes

Explains using surge pipes to exclude vessel influences and measure low dielectric products.

Surge Pipe Configuration

Surge Pipe Configuration Diagram

Illustrates the setup and components for a surge pipe measurement.

Surge Pipe Extension Details

Welding Connection for Surge Pipes

Provides dimensions for welding connections with surge pipe extensions.

Surge Pipe Installation Requirements

Lists orientation, measurement, and constructive requirements for surge pipes.

Surge Pipe Extension and Bypass Tube

Surge Pipe Extension Requirements

Details requirements for surge pipe extensions, including beveling and welding.

Measurement in Bypass Tube

Presents bypass tubes as an alternative measurement method outside the vessel.

Bypass Configuration

Bypass Configuration Diagram

Illustrates the setup and components for a bypass measurement.

Bypass Installation Requirements

Lists orientation, measurement, and constructive requirements for bypass tubes.

Flow Measurement Setups

Rectangular Overfall Flow Measurement

Provides setup guidelines for flow measurement using a rectangular overfall.

Flow Measurement with Khafagi Venturi Flume

Khafagi Venturi Flume Setup

Details installation and measurement points for Khafagi Venturi flumes.

Connecting to the Bus System

Connection Preparation and Safety

Covers safety precautions and preparation for connecting the instrument.

Voltage Supply and Cable Specifications

Details voltage supply requirements and screened cable specifications for Profibus PA.

Cable Glands and Threads

Explains the use of metric and NPT threads for cable glands.

Connection Procedures

Cable Screening and Grounding

Provides guidelines for proper cable screening and grounding connections.

Connection Technology and Procedure

Details the connection process using spring-loaded terminals.

Wiring Plans and Electronics Compartment

Single Chamber Housing Wiring

Illustrates wiring for single chamber housings, including Ex-ia versions.

Double Chamber Housing Wiring

Presents wiring diagrams for double chamber housings, including Ex-ia versions.

Double Chamber Housing Connections

Electronics Compartment Details

Shows the electronics compartment layout for double chamber housings.

Connection Compartment Details

Illustrates the connection compartment layout for double chamber housings.

Ex-d-ia Double Chamber Housing Wiring

Ex-d-ia Electronics Compartment

Details the electronics compartment for Ex-d-ia double chamber housings.

Ex-d-ia Connection Compartment

Shows the connection compartment for Ex-d-ia double chamber housings.

External Display Connector (M12)

Explains the M12 plug connector for external display and adjustment units.

VEGADIS Adapter Connections

Double Chamber Housing with VEGADIS-Adapter

Details connection for double chamber housings using the VEGADIS adapter.

M12 Plug Connector Assignment

Shows pin assignments for the M12 plug connector and their terminal connections.

Instrument Addressing and Wiring

Wiring Plan IP 66/IP 68, 1 bar

Provides wire assignment for IP 66/IP 68 versions operating at 1 bar.

Setting Instrument Address

Explains how to set the instrument's address on the Profibus PA network.

Hardware Addressing Method

Details hardware-based address setting using selection switches.

Software Addressing and Switch-On

Software Addressing Method

Explains software-based address setting for the instrument.

Switch-On Phase and Self-Test

Describes the instrument's self-test procedure upon power-up.

Display and Adjustment Module Setup

Inserting the Display and Adjustment Module

Details the procedure for installing the display and adjustment module.

Adjustment System and Key Functions

Display and Adjustment Elements

Illustrates the LC display and adjustment keys on the module.

Key Functions Overview

Explains the functions of the [OK], [->], [+] and [ESC] keys.

Module Operation and Measurement Indication

Operating Modes and Magnetic Pen

Describes direct key operation and adjustment using a magnetic pen.

Measured Value Indication Modes

Explains the different measured value display modes available.

Parameter Adjustment Menu

Main Menu Structure

Outlines the five main sections of the adjustment menu: Setup, Display, Diagnosis, etc.

Selection of National Language

Guides on selecting the preferred language for the user interface.

Parameter Adjustment: Setup

Measurement Loop Name (Sensor TAG)

Allows editing a twelve-digit designation for the measurement loop.

Setup - Medium Properties

Guides selection of 'Liquid' or 'Bulk solid' to adapt the sensor to the medium.

Setup - Application Type

Helps adapt the sensor to specific application sites based on medium properties.

Application-Specific Setup

Standpipe Configuration

Details the setup for standpipe measurements, including inner diameter entry.

Application Examples: Storage Tanks

Describes setup and sensor properties for storage tank applications.

Application Examples: Vessels and Stirrers

Storage Tank on Ships

Specific setup considerations for storage tanks on ships, including process conditions.

Stirrer Vessel Setup

Guidelines for setting up the sensor in vessels with stirrers, considering agitation.

Dosing Vessel Setup

Details for setting up the sensor in dosing vessels, considering filling and foam.

Application Examples: Standpipes, Bypass, and Tanks

Standpipe Measurement Properties

Discusses measurement speed and echo detection for standpipe applications.

Bypass Measurement Properties

Covers measurement speed and echo detection for bypass applications.

Plastic Tank Application

Specifics for measuring in plastic tanks, including considerations for false signals.

Transportable Plastic Tank Application

Guidance for measuring in transportable plastic tanks, adapting to reflection changes.

Application Examples: Open Water and Flumes

Open Water Measurement

Details for measuring in open water, including rate of change and environmental factors.

Open Flume Measurement

Covers measurement in open flumes, focusing on accuracy and smooth surfaces.

Rain Water Spillover Measurement

Guidelines for measuring rain water spillover, considering turbulence and flooding.

Demonstration Mode

Explains the demonstration mode for non-level measurement applications.

Parameter Adjustment: Vessel and Range

Setup - Vessel Form

Allows adapting sensor settings based on vessel bottom and ceiling shapes.

Setup - Vessel Height and Measuring Range

Adapts the sensor's operating range to the vessel height for improved reliability.

Setup - Adjustment (Distance Allocation)

Explains allocating measured distance to percentage height for level indication.

Min/Max Adjustment Procedure

Setup - Min. Adjustment

Guides on setting the minimum level and corresponding measuring distance.

Max/Min Adjustment and Scaling

Setup - Max. Adjustment

Guides on setting the maximum level and corresponding measuring distance.

Setup - AI FB1 Channel Selection

Allows selecting the primary value (PV) or secondary values (SV) for analog output.

AI FB1 Scaling and Lock Adjustment

AI FB1 Scaling and Units

Covers setting scaling units and additional scaling for analog output.

AI FB1 Damping

Allows setting integration time to dampen measured value fluctuations.

Setup - Lock Adjustment (PIN)

Explains activating/deactivating a PIN for sensor data protection.

Display Settings and Device Status

Display Language Selection

Enables setting the national language for the display interface.

Display Indicated Value Configuration

Allows defining which measured values are presented on the display.

Diagnostics - Device Status

Displays the current status of the device, categorized by pictographs.

Diagnostic Information

Diagnostics - Peak Values (Distance)

Displays saved minimum and maximum measured distance values.

Diagnostics - Electronics Temperature

Shows saved min/max electronics temperature and the current temperature.

Diagnostics - Measurement Reliability

Displays measurement reliability as a dB value, indicating signal strength.

Diagnostics - Simulation

Allows simulating measured values to test the signal path.

Echo Curve Analysis

Diagnostics - Curve Indication

Shows the echo curve for measurement quality evaluation, with zoom functions.

Diagnostics - Echo Curve Memory

Explains saving echo curves for setup and asset management functions.

Additional Adjustments

Instrument Units and SV2 Units

Allows selecting measured variable units and units for Secondary Value 2 (SV2).

False Signal Suppression

Guides on detecting and saving false signals to ignore them during measurement.

Linearization and False Signal Suppression

Additional Settings - Linearization

Explains linearization for non-linear vessel volumes and preprogrammed curves.

False Signal Suppression - Extend/Delete

Details options to delete or extend existing false signal suppression settings.

Sensor Addressing and PIN Protection

Additional Adjustments - Sensor Address

Covers adjusting the sensor address on the Profibus PA network.

Additional Settings - PIN Protection

Explains PIN activation/deactivation for protecting sensor data.

Additional Settings - Date/Time

Allows setting the internal clock of the sensor.

Reset Functions and Parameter Defaults

Additional Settings - Reset Options

Details various reset functions: delivery status, basic settings, setup, and more.

Parameter Defaults and Copy Settings

Setup and Display Parameter Defaults

Lists default values for setup and display parameters.

Copy Instrument Settings

Explains copying instrument settings to the display module or sensor.

Info Menu and Instrument Features

Info - Instrument Name and Serial Number

Retrieves the instrument name and serial number from the Info menu.

Info - Instrument Version and Date

Displays hardware/software version and date of manufacture.

Instrument Features Overview

Lists sensor features like approvals, process fitting, and measuring range.

Saving Parameterisation Data

Saving Data on Paper

Recommends writing down adjustment data manually for backup.

Saving Data in Display Module

Describes saving parameter adjustment data via the display and adjustment module.

Setup with PACTware

Connecting the PC to the Sensor

Instructions for connecting a PC to the sensor via an interface adapter.

PACTware Parameter Adjustment Prerequisites

Details software and DTM requirements for parameter adjustment.

PACTware Software Versions and Data Saving

Standard vs. Full PACTware Versions

Compares features of standard and full versions of PACTware device DTMs.

Saving Parameterisation Data with PACTware

Recommends saving configuration data using PACTware for multiple uses.

Setup with Other Systems

DD Adjustment Programs (EDD)

Explains availability of Device Descriptions (EDD) for adjustment programs like AMS and PDM.

Diagnosis, Asset Management, and Service

Maintenance and Cleaning Procedures

Provides guidance on routine maintenance and cleaning of the instrument.

Measured Value and Event Memory Functions

Explains the instrument's memory functions for storing measured values and events.

Asset Management Function

Describes the instrument's self-monitoring and diagnostic capabilities based on NE 107.

Status Messages and Pictographs

Status Message Categories

Divides status messages into Failure, Function Check, Out of Specification, Maintenance.

Pictographs for Status Messages

Explains the meaning of pictographs used for status messages.

Failure Codes and Rectification

Failure - Text Messages and Causes

Lists error codes, text messages, causes, and rectification for failures.

Error Codes and Troubleshooting

Installation/Setup and Measurement Function Errors

Details errors related to installation, setup, and general measurement function.

Function Check and Out of Specification Errors

Covers error codes for function checks and out-of-specification conditions.

Maintenance Error Codes

Lists error codes related to maintenance, EEPROM, and diagnostics memory.

Fault Rectification Procedures

Error Codes and Rectification (Maintenance)

Provides rectification steps for maintenance-related errors.

Procedure for Fault Rectification

Outlines initial steps for rectifying faults, including checking outputs.

Measurement Errors with Liquids

Categorizes and explains measurement errors occurring with liquids.

Measurement Errors with Constant Level

Constant Level Errors and Causes

Details errors where the measured value remains constant, including low/high levels.

Measurement Errors During Filling

Filling Errors and Rectification

Explains errors occurring during filling, like unchanged or jumping measured values.

Measurement Errors During Emptying

Emptying Errors and Rectification

Details errors during emptying, such as unchanged or jumping measured values.

24 Hour Service Hotline

Provides contact information for the VEGA service hotline for urgent support.

Module Exchange and Software Updates

Exchanging the Electronics Module

Details the procedure for replacing the electronics module and required settings.

Software Update Procedures

Explains methods and requirements for updating the device software.

Repair Procedure

How to Proceed if a Repair is Necessary

Outlines the steps to follow when sending the instrument in for repair.

Dismounting and Disposal

Dismounting Steps and Warnings

Provides safety warnings and steps for safely removing the instrument.

Instrument Disposal and WEEE Directive

Guides on proper disposal of the instrument and its relation to the WEEE directive.

Supplement - Technical Data

General Data: Materials and Weights

Lists materials used, weights, and general specifications of the instrument.

Process Fittings and Torques

Details process fitting types and required torque values for installation.

Technical Data: Measuring Ranges and Variables

Torques for Antenna Systems

Specifies torque values for mounting screws and nuts on the antenna.

Input Variable: Measured Quantity

Defines the measured quantity as the distance from antenna to product surface.

Measuring Ranges: Standard and Increased Sensitivity

Details measuring ranges for different antenna types and electronics versions.

Technical Data: Output and Deviations

Output Variable Specifications

Covers output signal format, sensor address, damping, and Profibus PA profile.

Process and Ambient Conditions

Specifies reference conditions for temperature, humidity, and air pressure.

Installation Reference Conditions and Deviations

Details minimum distances, reflector types, and expected deviations.

Technical Data: Measurement Accuracy Influences

Variables Influencing Measurement Accuracy

Covers temperature drift and electromagnetic interference effects on accuracy.

Superimposed Gas and Pressure Effects

Explains how gas/pressure influences measurement accuracy and provides deviation tables.

Technical Data: Performance and Conditions

Measuring Cycle Time and Beam Angle

Specifies cycle times, step response time, and beam angles for different antennas.

Emitted HF Power and Ambient Conditions

Details HF power specifications and ambient/storage temperature ranges.

Process Conditions: Seal and Antenna Cone

Lists process temperatures for different seal and antenna cone materials.

Technical Data: Process Fittings and Vibration

Process Fittings and Vessel Pressure

Details vessel pressure ratings for horn and parabolic antennas.

Vibration and Shock Resistance

Specifies vibration and shock resistance according to EN standards.

Rinsing Air Connection Data

Provides data on maximum permissible pressure and air volume for rinsing air connections.

Technical Data: Thread and Electromechanical Data

Thread Specifications and Reflux Valve

Details thread types, reflux valve options, and material specifications.

Electromechanical Data: IP Ratings

Provides electromechanical data for IP 66/IP 67 and IP 66/IP 68 versions.

Cable Gland and Wire Cross-Section

Lists cable gland material options and wire cross-section specifications.

Technical Data: Display Module and Cable Configurations

Display and Adjustment Module Specifications

Details display element, measured value indication, keys, and Bluetooth interface.

Interface to External Display Unit

Covers data transmission and connection cable for external display units.

Technical Data: Integrated Clock and Voltage Supply

Integrated Clock Settings

Specifies date format, time format, time zone, and rate deviation.

Electronics Temperature and Output Parameters

Details temperature range, resolution, deviation, and output methods.

Voltage Supply Requirements

Lists operating voltage ranges for different instrument versions (Non-Ex, Ex).

Technical Data: Electrical Protection and Approvals

Electrical Protective Measures: Housing and Versions

Details protection ratings according to IEC and NEMA for different housing types.

Altitude, Pollution Degree, and Protection Rating

Specifies altitude limits, pollution degree, and protection ratings.

Instrument Approvals Information

Guides on where to find technical specifications related to instrument approvals.

Communication: Profibus PA Instrument Master File

Explains the role of the GSD file for Profibus PA instrument configuration.

Profibus PA ID Number and Data Traffic

Profibus PA ID Number and GSD Files

Details Profibus instrument ID numbers and corresponding GSD file names.

Cyclical Data Traffic Overview

Explains how PLCs cyclically read measured values from the sensor.

Profibus PA Sensor Modules

VEGAPULS 62 PA Sensor Modules

Lists available modules for cyclic data traffic: AI FB1-3 OUT and Free Place.

Module Configuration and Versions

Covers configuring modules and available versions for Profibus masters.

Profibus PA Telegram Configuration

Telegram Configuration Examples

Shows how modules combine and structure appended data telegrams.

Output Signal Data Format

Explains the data format of the output signal, including status byte and measured value.

Profibus PA Status Byte Coding

Status Byte Coding for PA Output

Provides information on coding the status byte associated with the PA output value.

Dimensions - Plastic and Aluminium Housings

Plastic Housing Dimensions

Presents dimensional drawings for plastic single and double chamber housings.

Aluminium Housing Dimensions

Shows dimensional drawings for aluminium single and double chamber housings.

Dimensions - Aluminium and Stainless Steel Housings

Aluminium Housing IP 66/IP 68 (1 bar) Dimensions

Details dimensions for aluminium housings with IP 66/IP 68 (1 bar) rating.

Stainless Steel Housing Dimensions

Presents dimensional drawings for stainless steel housings with various finishes.

Dimensions - Stainless Steel Housings and Horn Antenna (Threaded)

Stainless Steel Housing IP 66/IP 68 (1 bar) Dimensions

Shows dimensions for stainless steel housings with IP 66/IP 68 (1 bar) rating.

VEGAPULS 62 Horn Antenna (Threaded) Dimensions

Provides dimensions for horn antenna in threaded version, including length variations.

Dimensions - Horn Antenna (Flange Version)

VEGAPULS 62 Horn Antenna (Flange) Dimensions

Details dimensions for horn antenna in flange version, including length variations.

Dimensions - Horn Antenna with Purging Air

Horn Antenna Flange Version with Purging Air Dimensions

Provides dimensions for horn antenna with purging air connection in flange version.

Dimensions - Horn Antenna (High Temperature)

Horn Antenna Flange Version (450 °C) Dimensions

Details dimensions for horn antenna in flange version with temperature adapter up to 450 °C.

Dimensions - Horn Antenna with Swiveling Holder

Horn Antenna and Swiveling Holder Dimensions

Presents dimensions for horn antenna with standard and temperature adapter swiveling holders.

Dimensions - Horn Antenna (Threaded Fitting)

Horn Antenna Swiveling Holder (Threaded) Dimensions

Details dimensions for horn antenna with swiveling holder in threaded fitting.

Dimensions - Parabolic Antenna with Swiveling Holder

Parabolic Antenna and Swiveling Holder Dimensions

Presents dimensions for parabolic antenna with standard and temperature adapter swiveling holders.

Industrial Property Rights and Trademark

Industrial Property Rights Information

States that VEGA product lines are protected by industrial property rights.

Trademark Information

Confirms that brands and company names are protected by their proprietors.

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