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Vega VEGAPULS 63 User Manual

Vega VEGAPULS 63
104 pages
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Operating Instructions
Radar sensor for continuous level
measurement of liquids
VEGAPULS 63
Modbus and Levelmaster protocol
Document ID: 41364

Table of Contents

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Vega VEGAPULS 63 Specifications

General IconGeneral
PurposeLevel measurement
MaterialStainless steel
Housing materialPlastic, stainless steel
CommunicationHART
Process temperature-40 to 200 °C

Summary

1 About this document

1.1 Function, Target Group, and Symbols

Covers document purpose, intended audience, and explanation of used symbols.

2 For your safety

2.1-2.4 Safety Overview

Authorised personnel, appropriate use, warnings, and general safety instructions are detailed.

2.5-2.7 EU Conformity and Radio Licenses

Covers EU conformity, NAMUR recommendations, and European radio license.

2.8-2.9 Radio Licenses for USA and Canada

Details radio license compliance and conditions for USA and Canada.

2.10 Installation in USA and Canada

Outlines installation and operation requirements for USA and Canada.

2.11 Environmental Instructions

Guidelines for packaging, transport, and disposal to protect the environment.

3 Product Description and Configuration

3.1 Type Label and Configuration

Explains the type label data and how to retrieve instrument information online.

3 Product Description Details

Electronics Design and Delivery Scope

Describes the instrument's electronics and the included delivery items.

3 Product Description Principles

3.2 Principle of Operation & 3.3 Packaging

Explains how the radar sensor works and covers packaging, transport, and storage guidelines.

3 Product Description Accessories

3.4 Accessories and Replacement Parts

Lists optional accessories and essential replacement parts for the instrument.

4 Mounting Instructions

4.1 General Mounting Guidelines

Covers general instructions for mounting, moisture protection, and suitability checks.

4 Mounting Details

4.2 Mounting and Sealing

Details flange mounting, disc springs for sealing, and process seal requirements.

4 Mounting Orientations

Polarization and Installation Position

Explains polarization for echo reduction and proper sensor installation positioning.

4 Mounting Setups

Reference Plane and Inflowing Medium

Defines the reference plane and guidance for handling inflowing media during mounting.

4 Mounting Configurations

Mounting Socket Guidelines

Provides recommendations for mounting the sensor on a socket piece.

4 Mounting Considerations

Sensor Orientation, Vessel Installations, Agitators

Covers sensor alignment, avoiding vessel obstructions, and handling agitators.

4 Mounting Scenarios

Foam Generation & 4.3 Measurement Setup - Pipes

Addresses foam issues and describes measurement setup using pipes.

4 Mounting Configurations

Configuration Surge Pipe

Illustrates and details the configuration of a surge pipe setup.

4 Mounting Extensions

Surge Pipe Extension & Requirements

Details surge pipe extension welding and essential setup requirements.

4 Mounting Alternatives

Measurement in Bypass Tube

Presents measurement in a bypass tube as an alternative to surge pipes.

4 Mounting Bypass Setup

Configuration Bypass & Requirements

Details bypass configuration setup and specific instructions for its implementation.

4 Mounting Bypass Pipe Requirements

Constructional Requirements for Bypass Pipe

Specifies material, surface, and gap requirements for bypass pipes.

5 Connecting to Power and Bus System

5.1 Preparing the Connection

Covers safety instructions, voltage supply, connection cable, and cable glands.

5 Connection Procedures

Cable Screening, Grounding & Connection Technology

Addresses cable grounding and connection methods for signal and display modules.

5 Wiring and Compartments

5.3 Wiring Plan, Double Chamber Housing

Illustrates the layout of connection and electronics compartments in a double chamber housing.

5 Connection Details

Electronics & Terminal Compartment

Shows views of the electronics and terminal compartments with their respective connections.

5 Connection Adapters & Switch-on

5.4 VEGADIS-Adapter & 5.5 Switch-on Phase

Details adapter connections and the instrument's self-test procedure upon power-up.

6 Sensor Setup with Display Module

6.1 Adjustment Volume & 6.2 Inserting Module

Covers module function and step-by-step instructions for inserting it into the sensor.

6 Adjustment System Operation

6.3 Adjustment System Overview

Explains the display elements, key functions, and operation methods for adjustment.

6 Display and Language Setup

Time Functions & Measured Value Indication

Details key press behavior, auto-reset, and selecting national language or measured value display.

6 Parameter Adjustment Menu

6.5 Parameter Adjustment & Loop Name

Explains parameter adjustment process and setting the measurement loop name.

6 Setup for Medium and Application

Setup - Medium & Application

Adapts sensor to product type (liquid/bulk) and application site for optimal measurement.

6 Application Scenarios: Storage Tanks

Storage Tank Setup and Properties

Details setup, conditions, and sensor properties for standard storage tanks.

6 Application Scenarios: Vessels

Stirrer, Dosing Vessels & Standpipes

Covers setup, conditions, and properties for stirrer, dosing vessels, and standpipes.

6 Application Scenarios: Various

Bypass, Plastic Tanks & Open Water

Details setup and properties for bypass, plastic tanks, and open water applications.

6 Application Scenarios: Flumes & Weirs

Flumes, Weirs & Demonstration

Covers setup and properties for flumes, weirs, and non-level demonstration applications.

6 Vessel and Measurement Setup

Vessel Form, Height & Adjustment

Adapts sensor settings to vessel shape, height, and calibrates distance to level.

6 Min/Max Level Adjustment

Setup - Min. Adjustment

Guides through setting the minimum level percentage and its corresponding distance value.

6 Adjustment Parameters

Max. Adjustment, Damping & Output Mode

Covers setting max. level, damping for fluctuations, and current output mode.

6 Output and Security Settings

Current Output Min/Max, Lock Adjustment & Display Language

Configures output signals, secures settings with PIN, and selects display language.

6 Display and Diagnostics Settings

Indicated Value, Backlight, Device Status & Peak Values

Configures display options, shows device status, and logs peak values.

6 Diagnosis and Simulation

Measurement Reliability, Simulation

Assesses measurement certainty and allows simulating output values for testing.

6 Echo Curve and Signal Analysis

Echo Curve Memory, Instrument Units & False Signal Suppression

Manages echo curve data, sets units, and configures false signal suppression.

6 False Signal Suppression Process

False Signal Suppression Steps

Provides step-by-step instructions for detecting, marking, and saving false signals.

6 Advanced Settings

Linearization, PIN, and Date/Time Setup

Configures linearization curves, PIN security, and sensor date/time.

6 Reset and Default Values

Additional Settings - Reset

Explains different reset functions and lists default parameter values.

6 Communication and Copy Settings

HART Mode & Copy Instrument Settings

Configures HART communication mode and allows copying instrument settings.

6 Info Menu Options

Instrument Name, Version, Manufacture Date, Features

Accesses information on instrument name, software/hardware version, manufacture date, and features.

6 Saving Parameterisation Data

6.6 Saving Parameterisation Data

Recommends saving adjustment data to the module or for backup.

7 Setting up with PACTware

7.1 Connect the PC

Guides connecting a PC to the sensor electronics and Modbus electronics.

7 PACTware Setup Prerequisites

7.2 Parameter Adjustment Prerequisites

Lists requirements for instrument parameter adjustment using PACTware.

7 PACTware DTM Versions

Standard/Full Version DTMs

Discusses standard and full versions of DTMs, their features, and availability.

7 Modbus Configuration

7.3 Set Instrument Address

Explains how to set the instrument address for Modbus communication.

7 Saving Parameterisation Data

7.4 Saving Parameterisation Data

Recommends saving parameterisation data via PACTware for reuse or service purposes.

8 Setup with PACTware

8.1 Connect PC & 8.2 Prerequisites

Covers connecting the PC and the prerequisites for parameter adjustment using PACTware.

8 PACTware Setup Details

Standard/Full Version & Saving Data

Discusses DTM versions and saving parameterisation data via PACTware.

9 Diagnosis, Asset Management, Service

9.1 Maintenance & 9.2 Memory

Covers maintenance requirements and the instrument's measured value and event memory.

9 Diagnosis Status Messages

Status Messages Overview

Details self-monitoring, diagnostics, and categories of status messages with pictographs.

9 Diagnosis Failure Codes

Failure Codes and Rectifications

Lists failure codes, reasons, and corrective actions for instrument malfunctions.

9 Diagnosis Status Categories

Function Check, Out of Specification, Maintenance

Details error codes and messages for function check, out of specification, and maintenance statuses.

9 Fault Rectification Procedures

Malfunction Reaction & Liquid Measurement Errors

Covers general fault reaction, initial steps, and measurement errors with liquids.

9 Measurement Errors: Constant Level

Errors During Constant Level Measurement

Details faults, reasons, and rectifications for errors occurring at a constant level.

9 Measurement Errors: Filling

Errors During Filling Process

Details faults, reasons, and rectifications for errors occurring during the filling process.

9 Measurement Errors: Emptying & Module Exchange

Errors During Emptying & Electronics Module Exchange

Details errors during emptying and the procedure for exchanging the electronics module.

9 Service and Repair Procedures

Software Update & Repair Process

Covers software update requirements and steps for instrument repair.

10 Dismount and Disposal

10.1 Dismounting Steps & 10.2 Disposal

Provides steps for dismounting and guidelines for proper instrument disposal.

11 Supplement: Technical Data

11.1 Technical Data Overview

Lists general data, materials, torques, and specifications for the instrument.

11 Supplement: Input Variables

Measured Variable, Standard & Sensitive Electronics Ranges

Defines the measured quantity and specifies ranges for different electronics versions.

11 Supplement: Accuracy and Deviations

Accuracy, Installation Conditions & Deviations

Details accuracy standards, installation conditions, and deviations under various influences.

11 Supplement: Performance Data

Performance Characteristics and Data

Lists key performance data like frequency, cycle time, response time, and beam angle.

11 Supplement: Environmental and Pressure Data

Ambient, Process Conditions & Vessel Pressure

Specifies temperature limits, process conditions, and vessel pressure ratings.

11 Supplement: Electromechanical and Interface Data

Electromechanical Data, Protection Ratings & Interface

Details electrical specs, protection ratings, and interface details for external modules.

11 Supplement: Output and Safety Measures

Output Parameters, Voltage Supply & Protective Measures

Covers temperature output, voltage supply, electrical separation, and protection ratings.

11 Supplement: Modbus Basics

11.2 Basics Modbus Overview

Explains the Modbus protocol, architecture, bus participants, and termination.

11 Supplement: Modbus Protocols and Parameters

Protocol Description & Bus Parameters

Lists compatible protocols and default parameters for Modbus bus communication.

11 Supplement: Modbus Register Map

11.3 Modbus Register Details

Lists holding registers for configuration and input registers for measurement data.

11 Supplement: Modbus Registers and Units

Input Registers & Unit Codes

Lists further input registers and unit codes for measurement values.

11 Supplement: Modbus RTU Commands

11.4 Modbus RTU Commands (FC3, FC4)

Details commands for reading holding and input registers in Modbus RTU.

11 Supplement: Modbus Commands

FC6 Write Single Register & FC8 Diagnostics

Explains commands for writing single registers and performing diagnostics.

11 Supplement: Modbus Commands Continued

FC16 Write Multiple, FC17 Report Slave ID, FC43 Read Device ID

Covers commands for writing multiple registers, reporting slave ID, and reading device identification.

11 Supplement: Levelmaster Commands

11.5 Levelmaster Commands Overview

Details Levelmaster protocol compatibility and parameter settings.

11 Supplement: Levelmaster Data Reporting

Report Level/Temp, Unit Number Commands

Commands for reporting level, temperature, and managing unit numbers.

11 Supplement: Levelmaster Configuration

Set Floats, Baud Rate Commands

Commands for setting the number of floats and the communication baud rate.

11 Supplement: Levelmaster Delay and Errors

Delay & Error Commands

Commands related to transmission delay and error codes within Levelmaster protocol.

11 Supplement: Modbus Host Configuration (Fisher ROC)

11.6 Configuration for Fisher ROC 809

Provides wiring and parameter settings for connecting to Fisher ROC 809 RTU.

11 Supplement: Modbus Host Configuration (ABB)

ABB Total Flow Configuration

Details wiring and parameter settings for connecting to ABB Total Flow RTU.

11 Supplement: Modbus Host Configuration (Thermo Electron)

Thermo Electron Autopilot Configuration

Details wiring and parameter settings for connecting to Thermo Electron Autopilot RTU.

11 Supplement: Modbus Host Configuration (Bristol)

Bristol ControlWave Micro Configuration

Details wiring and parameter settings for connecting to Bristol ControlWave Micro RTU.

11 Supplement: Modbus Host Configuration (ScadaPack)

ScadaPack Configuration & 11.7 Dimensions

Details ScadaPack connection and information on instrument dimensions.

11 Supplement: Housing and Flange Dimensions

Housing Dimensions & Flange Versions

Shows dimensions of the housing and VEGAPULS 63 flange versions.

11 Supplement: Flange Dimensions (Low Temp)

Flange Versions (Low Temperature)

Provides dimensional data for low temperature flange versions of VEGAPULS 63.

11 Supplement: Hygienic Fitting Dimensions (Type 1)

Hygienic Fitting 1 Dimensions

Shows dimensions for VEGAPULS 63 with hygienic fitting type 1.

11 Supplement: Hygienic Fitting Dimensions (Type 2)

Hygienic Fitting 2 Dimensions

Shows dimensions for VEGAPULS 63 with hygienic fitting type 2.

11 Supplement: Hygienic Fitting Dimensions (Type 3)

Hygienic Fitting 3 Dimensions

Shows dimensions for VEGAPULS 63 with hygienic fitting type 3.

11 Supplement: Hygienic Fitting Dimensions (Type 4)

Hygienic Fitting 4 Dimensions

Shows dimensions for VEGAPULS 63 with hygienic fitting type 4.

11 Supplement: Legal Information

Industrial Property Rights & Trademark

Information on industrial property rights and trademarks.

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