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Vega VEGAPULS 6X User Manual

Vega VEGAPULS 6X
164 pages
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Operating Instructions
Radar sensor for continuous level
measurement of liquids and bulk solids
VEGAPULS 6X
Two-wire 4 … 20 mA/HART
Document ID: 66190

Table of Contents

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Vega VEGAPULS 6X Specifications

General IconGeneral
Beam angle
Accuracy± 2 mm
Frequency range80 GHz
Process temperature-40 to 200 °C
Process pressureUp to 40 bar
Protection classIP66 / IP68
Housing materialStainless steel
CommunicationHART, Profibus, Foundation Fieldbus

Summary

About this document

Function

Provides comprehensive information for mounting, connection, setup, maintenance, and safety.

Target group

Manual is intended for trained personnel; contents must be made available to qualified personnel.

Symbols used

Explains important symbols used throughout the manual for warnings, notes, and procedures.

For your safety

Authorised personnel

Operations must be performed by trained, qualified personnel authorized by the plant operator.

Appropriate use

Defines the intended use of VEGAPULS 6X as a continuous level measurement sensor.

General safety instructions

Emphasizes operating the instrument flawlessly and observing all relevant safety standards and regulations.

Mode of operation - Radar signal

Explains country-specific settings for radar signals determined via the operating mode.

Installation and operation in the USA and Canada

Specifies compliance with relevant electrical codes for installations in the USA and Canada.

Product description

Configuration

Lists the scope of delivery, including sensor, accessories, information sheets, and documentation.

Principle of operation

Explains how the VEGAPULS 6X radar sensor functions for level measurement.

Adjustment

Covers on-site adjustment via display unit and wireless adjustment via Bluetooth or PC.

Packaging, transport and storage

Provides guidelines for proper packaging, transport, inspection, and storage of the instrument.

Accessories

Lists and describes various optional accessories for the VEGAPULS 6X sensor.

Setup – the most important steps

Mounting

General instructions

Ensures protection against moisture ingress through proper cable and connection management.

Housing features

Describes housing characteristics such as the filter element for ventilation and its protection.

Mounting preparations, mounting strap

Covers preparation for mounting, including the optional mounting strap and its variants.

Mounting versions, plastic horn antenna

Details optional mounting straps for wall, ceiling, or boom, specifying available lengths.

Mounting instructions

Provides essential mounting guidance, including polarization marking and its impact on echo analysis.

Measuring rigs - bypass

Explains measurement setup using bypass standpipes for level measurement with 80 GHz technology.

Measurement setup - Flow

Details flow measurement setup requirements and predefined curves for various flume types.

Connecting to power supply

Preparing the connection

Covers safety instructions, voltage supply, connection cable, and cable gland requirements.

Connecting

Details the procedure for connecting wires to the device terminals.

Wiring plan, single chamber housing

Illustrates the wiring diagram for single chamber housings, applicable to non-Ex and Ex-ia versions.

Wiring plan, double chamber housing

Illustrates the wiring diagram for double chamber housings, applicable to non-Ex and Ex-ia versions.

Wiring plan - version IP66/IP68, 1 bar

Shows wire assignment for permanently connected cables in IP66/IP68 versions.

Switch-on phase

Describes the device's self-test sequence after power connection.

Access protection, IT security

Bluetooth radio interface

Explains Bluetooth security features, requiring an access code for authorized communication.

Protection of the parameterization

Allows locking parameters with a device code to prevent unauthorized changes.

Storing the codes in myVEGA

Details storing access codes in a myVEGA account for simplified use with adjustment tools.

IT Security (IEC 62443-4-2)

Outlines IT security measures against threats like data manipulation and spying.

Functional safety (SIL)

Objective

Aims to reduce risks in dangerous failures through error prevention, detection, and control.

SIL qualification

Details requirements for instruments in safety-instrumented systems, focusing on error avoidance.

Application area

Describes instrument use in SIS for level measurement of liquids and bulk solids.

Safety concept of the parameterization

Defines tools and procedures for parameter adjustment, emphasizing verification and locked states.

First setup

Recommends 'Verify and lock' function for SIL conformity, detailing setup process steps.

Function test

Describes function tests for empty vessel, any level, and defined levels with medium.

Set up with the display and adjustment module

Insert display and adjustment module

Provides instructions for inserting and removing the display module in different positions.

Adjustment system

Explains the adjustment interface, including the LC display, adjustment keys, and their functions.

Measured value indication - Selection of national language

Describes indication modes and selecting the menu language for parameterization.

Parameterization

Covers parameter safeguarding, including lock/unlock functions for non-SIL and SIL versions.

Access protection

Details changing the factory-preset Bluetooth access code to a personal code.

Reset

Guides on resetting parameter settings to factory defaults or restarting the device.

Extended settings

Allows selection of temperature unit, damping, and output value configuration.

False signal suppression

Detects, marks, and saves false signals to ensure they are ignored in level measurement.

Special parameters

Used to adapt the sensor to special requirements; consult service staff before changing.

Diagnostics

Displays status, change counter, checksum CRC, and last SIL locking checksum.

Save parameter adjustment data

Recommends documenting or saving parameterization data for multiple use or service purposes.

Set up with Smartphone/tablet

Preparations

Details system requirements and Bluetooth activation for smartphone/tablet setup.

Connecting

Guides through app start, instrument search, selection, and authentication.

Parameterization

Explains the sensor adjustment menu structure and how to enter parameters.

Set up with PC/notebook

Preparations (Bluetooth)

Lists PC/notebook system requirements and Bluetooth activation on the module.

Connecting (Bluetooth)

Guides device selection for parameter adjustment and the authentication process.

Connect the PC (VEGACONNECT)

Details connecting the PC directly via interface adapter or via HART to the signal cable.

Parameterization

Explains the need for PACTware, DTMs, and introduces DTM views and versions.

Save parameter adjustment data

Recommends documenting or saving parameterization data via PACTware for service purposes.

Menu overview

Display and adjustment module

Overview of menu items for lock/unlock, setup (name, units, application, vessel height).

VEGA Tools app and PACTware/DTM

Discusses using VEGA Tools app and PACTware/DTM for device setup and data management.

Special parameters

Details special parameters (SP1-SP7) for range limiting, vessel safety, propagation speed, and noise averaging.

Set up with other systems

DD adjustment programs

Device descriptions (EDD) like AMS™ and PDM are available for DD adjustment programs.

Field Communicator 375, 475

EDD available for parameterization with Field Communicator 375/475 using Easy Upgrade Utility.

Diagnosis, asset management and service

Maintenance

No special maintenance required; address antenna buildup if it affects measurement.

Measured value and event memory

Stores measured values and events in ring memory for diagnostics and troubleshooting.

Asset Management function

Details self-monitoring and diagnostics according to NE 107 and VDI/VDE 2650.

Echo curve

Explains displaying and analyzing the echo curve for level measurement characteristics.

Rectify faults

Guides on troubleshooting by evaluating messages, checking output signals, and handling measurement errors.

Exchanging the electronics module

Provides instructions for replacing the electronics module, including Ex applications and data transfer.

Software update

Details methods for updating device software via VEGACONNECT or Bluetooth.

How to proceed if a repair is necessary

Provides instructions for instrument return, including forms, packing, and contacting service.

Dismount

Dismounting steps

Details device removal by reversing mounting and connection steps, with safety warnings.

Disposal

Guides on proper instrument disposal via recycling companies and handling of batteries.

Certificates, approvals and certifications

Radio licenses

Information on device testing and approval according to country-specific norms.

Approvals for Ex areas

Details approved versions for hazardous areas, with relevant documents available.

Approvals as overfill protection

Information on approved versions for overfill protection systems.

Food and pharmaceutical certificates

Details availability of versions for food/pharmaceutical industries.

Conformity

Confirms device compliance with applicable country-specific directives and technical regulations.

NAMUR recommendations

Lists fulfilled NAMUR recommendations relevant to field instrumentation.

IT Security

Details IT security features according to IEC 62443-4-2; guidelines and certification available.

Safety Integrity Level (SIL)

Details SIL qualification according to IEC 61508; corresponding certificate available.

Material and test certificates

Material and test certificates are configurable or in preparation, part of order-specific delivery.

Environment management system

Describes the company's environmental management system certified according to DIN EN ISO 14001.

Supplement

Technical data

Contains detailed technical specifications including materials, weights, torques, deviations, and operating conditions.

Radio astronomy stations

Lists restrictions on use outside closed vessels and geographic positions of radio astronomy stations.

Dimensions

Represents drawings of available process fittings and housing dimensions.

Industrial property rights

States that VEGA product lines are globally protected by industrial property rights.

Licensing information for open source software

Details open source software components, their licenses, and copyright information.

Trademark

States that brands and company names are property of their lawful proprietor/originator.

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