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VORON 1.8 User Manual

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WWW.VORONDESIGN.COM
VERSION 2020-10-25
1.8 ASSEMBLY MANUAL
We build space shuttles with gardening tools
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VORON
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VORON 1.8 Specifications

General IconGeneral
BrandVORON
Model1.8
Category3D Printers
LanguageEnglish

Summary

Introduction and Guidelines

Part Printing Guidelines

Guidelines for successful part printing, including material and standards recommendations.

How to Get Help

Assistance via Discord and GitHub resources for build questions and support.

Hardware Components

Button Head Cap Screw (BHCS)

Metric fastener with a domed head and hex drive, commonly M5.

Socket Head Cap Screw (SHCS)

Metric fastener with a cylindrical head and hex drive, common on Voron.

Hex Nut

Nut used with bolts for secure joints, available in M3 and M5.

Post Install T-Slot Nut

Nut inserted into aluminum profile slots, used in M3 and M5.

Hammer Head Nut

Nut for panel mounting, inserted into aluminum profiles.

Idler

GT2 idler used in the Voron motion system.

Pulley

GT2 pulley used in the Voron motion system.

Shim

Used in M5 call-out locations, not to be confused with washers.

F695 Bearing

Ball bearing with a flange, used in various gantry locations.

Heat Set Insert

Insert melted into plastic for excellent torque and pull-out resistance.

Self Tapping Screw

Fastener with pronounced thread, screwed directly into plastic.

LM8LUU Bearing

Long linear ball bearing used in the Z axis.

Thumb Nut

Used in print bed for manual tramming and as a spacer.

Frame Assembly

Extrusion Preparation and Layout

Guides for identifying and preparing extrusions for frame construction.

First Blind Joint Assembly

Instructions for forming the first corner of the frame, emphasizing flat surface build.

Upright and Y-Extrusion Placement

Attaching remaining uprights and positioning Y-extrusions correctly.

Bottom Extrusion and Feet Installation

Attaching bottom extrusions and rubber feet to complete the base frame.

A/B Drive Assembly

Drive Motor Installation

Details on A/B drive motors, pulley orientation, and grub screw use.

Assembling A and B Drives

Step-by-step assembly of A and B drives using bearings, shims, and screws.

Final Drive Assembly Check

Verification of A/B drive assembly, focusing on pulley orientation and alignment.

Front Idlers and Tension Arms

Tension Arm Heat Set Inserts

Installing heat set inserts into tension arms; seek Discord for guidance.

A/B Idler Assembly Aid

Using temporary screws for component alignment during idler assembly.

Final Idler Assembly Check

Verifying the correct assembly of front idler components.

Gantry Assembly

Motor Mounting

Mounting A and B motors onto the gantry frame.

Rear Crossbar Installation

Sliding the rear crossbar into place and preloading T-nuts.

Bed Frame Assembly

Frame Construction

Assembling the bed frame using extrusions and M5x16 BHCS.

Bearing Installation

Lubricating and flush installing LM8LUU bearings into the bed frame.

Final Bed Frame Assembly

Completing the bed frame assembly with M5x10 BHCS.

Assembly Verification

Checking the assembled bed frame against provided diagrams.

Z Axis Assembly

Z Axis Rods and Stops

Lubricating Z axis rods and installing stops to prevent slippage.

Z Stage and Motor Mounting

Inserting and mounting the Z stage and its motors.

Z Axis Rod Alignment

Aligning Z axis rods for smooth, binding-free movement.

Stepper Motor and Lead Screw Setup

Setting up Z axis stepper motors, lead screws, and applying lubrication.

X Axis Assembly

XY Joint Preparation and Assembly

Assembling right and left XY joints, including heat inserts and idlers.

X Beam and Rail Installation

Installing linear rails onto the X beam, with notes on alignment and screw tightness.

X Carriage Assembly

Assembling the X carriage, including microswitch, wiring, and mounting.

X Axis Rail Tramming

Aligning the X axis rails and carriage to ensure smooth operation.

Belt Clamp Installation

Installing belt clamps using heat set inserts and M3x12 SHCS.

Belt Path and Alignment

Voron Belt Path Design

Overview of the CoreXY belt path and motor positioning.

Belt Routing Guidance

Tips on belt routing, including notes on hidden extrusions for clarity.

Belt Seating Check

Verifying that belts are correctly seated on bearing stacks.

X Axis Alignment

Aligning the X axis to ensure proper belt tension and movement.

Afterburner (Hotend Assembly)

Tool Cartridge Mounts

Details on mounting options for different hotends.

PTFE Tube Installation

Proper installation of the PTFE tube for optimal performance.

Clockwork Extruder Assembly

Stepper Motor and Drive

Connecting the stepper motor and BMG drive pinion for the extruder.

Idler Assembly and Lubrication

Assembling the extruder idler and lubricating bearings for longevity.

Bearing Fit and Motor Mounting

Checking bearing fit and mounting the motor onto the clockwork body.

PTFE Tube Insertion

Inserting the PTFE tube into the assembled clockwork extruder.

Fan Assembly

Fan Disassembly and Reassembly

Instructions for disassembling and reassembling the fan unit.

Fan Assembly with Filament

Using a piece of filament as part of the fan assembly process.

Print Bed and Endstops

Endstop Wiring and Setup

Wiring endstops (Y and Z) and ensuring correct component assembly.

Cable Chain Installation

Installing the cable chain, considering fixed and free ends.

Print Bed Preparation

Applying the print surface and heater pad to the print bed.

Print Bed Mounting

Mounting the print bed using springs and screws.

Z Endstop Adjustment

Properly positioning the Z endstop to avoid contact with the print bed.

Skirts, Bottom Compartment, and Panels

Power Inlet Installation

Installing the power inlet and RJ45 keystone adapter.

Skirt and Display Preparation

Preparing skirt panels and display mounts with heat set inserts.

Display Unit Installation

Mounting the Mini12864 display unit.

Skirt Panel Attachment

Attaching the skirt panels to the printer frame.

Deck Panel and DIN Rail Setup

Mounting the deck panel and DIN rail for electronics.

Electronics Compartment

Compartment Frame Assembly

Assembling the structural components for the electronics compartment.

Compartment Structure and Mounting

Building the main compartment structure and mounting it to the printer.

Wire Routing Considerations

Ensuring correct orientation of cutouts for efficient wire routing.

DIN Rail Installation

Installing the DIN rail for mounting electronic components.

Electronics Installation

SSR and Motherboard Setup

Mounting the SSR Din mount and preparing the motherboard.

Power Supply Unit (PSU) Installation

Mounting the power supply units onto the printer frame.

Panel Latch Operation

Operating spring-loaded latches to secure electronic panels.

Fan Mount Adhesion

Applying VHB tape to fan mounts for attachment.

Rear Panel and Exhaust

Exhaust Assembly

Assembling the exhaust housing and its components.

Exhaust Adapter and Fan

Inspecting the exhaust adapter and mounting the fan.

Rear Panel Preparation

Preparing rear panels with hammerhead nuts and foam tape.

Rear Panel Mounting

Mounting the rear panel assembly after tape backing removal.

Panels Installation

Panel Mounts and Noise Reduction

Attaching panel mounts and applying foam tape for vibration damping.

Top and Side Panel Sealing

Applying foam tape to top and side panels for noise reduction.

Front Panel Assembly and Attachment

Installing magnets and attaching front panels with VHB tape and mounts.

Electronics and Bottom Panel Mounting

Securing the electronics panel and attaching the bottom panel.

Finishing Touches

Spool Holder Installation

Assembling and mounting the filament spool holder.

Bowden Holder and XY Caps

Attaching the Bowden tube holder and XY caps.

Next Steps

Mechanical Assembly Completion

Indicates mechanical assembly is done; wiring/electronics are separate.

Further Assistance Channels

Information on obtaining help through Discord and GitHub.

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