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VORON SWITCHWIRE User Manual

VORON SWITCHWIRE
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WWW.VORONDESIGN.COM
VERSION 2021-11-26
SWITCHWIRE ASSEMBLY MANUAL
We build space shuttles with gardening tools
so anyone can have a space shuttle of their own.
VORON
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VORON SWITCHWIRE Specifications

General IconGeneral
Filament Diameter1.75mm
Heated BedYes
Frame MaterialAluminum Extrusion
KinematicsCoreXY
Nozzle TemperatureUp to 300°C
Layer Resolution0.05mm - 0.3mm (depending on nozzle and settings)
Nozzle Diameter0.4 mm
Max Print Speed200 mm/s
FirmwareKlipper
ConnectivityUSB
Power Supply24V
ControllerRaspberry Pi + Controller Board (e.g., SKR, BTT)

Summary

Introduction

Part Printing Guidelines

Guidelines for successful part printing using specific materials and settings.

Print It Forward (PIF)

Community service for obtaining printed parts for your printer.

How to Get Help

Information on seeking assistance through Discord and community channels.

Essential Tools

Recommends specific hex drivers like 2.5mm and 3mm for assembly.

Hardware

Common Fasteners

Details on various screws, nuts, and pulleys used in assembly.

Bearings and Inserts

Describes F695 Bearings, Heat Set Inserts, and their applications.

Mounting Hardware

Covers Post Install T-Slot Nuts and Self Tapping Screws for assembly.

Frame

Extrusion Preparation

Guidance on separating and identifying extrusions for the frame assembly.

Blind Joint Assembly

Explains the blind joint method using M8x16 BHCS for frame construction.

Assembly Best Practices

Recommends building on a flat surface and upside down for accuracy.

Dimensional Verification

Instructions to ensure the frame is square and dimensions are correct.

Y Axis

Bed Carriage Modification

Steps to modify an unmodified carriage for proper hole pattern alignment.

Y Idler Assembly

Instructions for assembling the Y-axis idler using bearings and screws.

Y Motor Mounting

Guidance on mounting the Y-axis motor, including grub screw advice.

Y Belt Path

Details on routing the GT2 belt and checking for printed part integration.

Skirts

Front Skirt Assembly

Instructions for attaching the front skirt panels using heat set inserts and screws.

Back Skirt Assembly

Steps for installing the back skirt panels, similar to the front.

X&Z Axis

Z Motor Mount Installation

How to assemble and orient the Z-axis motor mount with a pulley.

X Motor Mount Installation

Steps for mounting the X-axis motor, ensuring correct orientation.

Idler Assemblies

Installation of left and right idlers using bearings, shims, and fasteners.

XZ Blocks and Axis Alignment

Assembling XZ blocks and ensuring correct orientation of the X-axis.

X Carriage

Heat Set Insert Application

Shows where to apply heat set inserts for the X carriage components.

Carriage Assembly

Details on assembling the X carriage parts using heat set inserts and nuts.

End-Stop Switch Wiring

Instructions for wiring end-stop switches for X and Y axes.

Probe Integration

Guidance on installing inductive probes and managing probe wires.

AfterBurner

Tool Cartridge Assembly

Steps for assembling the tool cartridge, including hotend mounts.

PTFE Tube Installation

Correct insertion depth for the PTFE tube in the tool cartridge.

Wiring and Orientation

Guides wiring path and ensures correct heater block orientation.

Electronics & Panels

Mains Inlet and PSU Installation

Mounting the mains inlet and main power supply unit (PSU).

Control Board Setup

Installing the PI/Secondary PSU and control board (SKR Mini E3 2.0).

Wiring Terminals

Using WAGO terminals for mains wiring and connecting DC power.

Cable Management

Applying VHB tape for mounting and routing wires using cable raceways.

Deck Panel Installation

Instructions for installing deck panels onto the printer frame.

Wiring

Input Voltage Check

Verifying the PSU's input voltage switch matches local mains voltage.

Mains Inlet Wiring

Wiring the mains inlet according to IEC color scheme, advising professional help.

DC Power Connections

Connecting 5V Raspberry Pi and 24V Controller Board power.

Toolhead Wiring Details

Illustrates wiring for hotend, fans, motors, and probes.

Controller Wiring Diagrams

Detailed diagrams showing connections to the controller board.

Finishing Touches

Bottom Panel Installation

Securing the bottom panel using M5x16 BHCS.

Spool Holder Assembly

Instructions for attaching the spool holder with PTFE tube.

Heated Bed Setup

Mounting the heated bed and connecting its wiring.

Cable Cover Installation

Attaching a cable cover using M3x8 SHCS.

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