EasyManua.ls Logo

VORON TAP User Manual

VORON TAP
38 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
VORON
VERSION 2022-11-28
VORON TAP
We build space shuttles with gardening tools
so anyone can have a space shuttle of their own.
Question and Answer IconNeed help?

Do you have a question about the VORON TAP and is the answer not in the manual?

VORON TAP Specifications

General IconGeneral
Category3D Printers
CompatibilityVORON 3D Printers
Z-Height AccuracyHigh precision
Triggering MethodMechanical
TypeProbe
FunctionBed leveling
MountingToolhead

Summary

Introduction to Voron Tap

General Introduction

Overview and introductory remarks for the Voron Tap project.

Print Settings

Part Printing Guidelines

Guidelines for successful part printing, covering process, materials, and specific settings.

Printing Parameters

Specific print settings including infill, layer height, extrusion width, and wall count.

Before We Begin

File Naming Conventions

Convention for naming STL files for primary and accent colors, and part versioning.

Where to Get Assistance

Information on where to find assistance via Discord, forums, and Reddit.

Documentation Feedback

Reporting Issues and Suggestions

How to report documentation issues or suggestions via GitHub.

Supplementary Reference

Downloading CAD Files

Recommend downloading CAD files from Github for detailed assembly reference.

Introduction: Welcome to Tap

What is Tap?

Defines Tap as a nozzle-based z-probe for V2 and Trident printers.

Extreme Precision

Details the high precision (0.4 µm) achievable with a well-built Tap.

Build Surface Flexibility

Tap works with any build surface and doesn't require recalibration after changes.

High Temperature Operation

Tap sensor is rated for high temperatures (70-100C) and has proven durability.

Simplified Configuration

Tap uses a single macro and requires no docking or undocking.

Z Endstop Elimination

Tap eliminates the need for a separate Z endstop.

Crash Protection Features

Tap offers protection against minor and extreme printer crashes.

Important Warnings and Requirements

Physical Clearance and Hardware

Warnings about Y-position clearance and mandatory hardware like MGN12H X-Axis and CW2 extruder.

Bed Stability and Mechanical Condition

Requirements for a secure bed mount and good printer mechanical condition.

How Does This Thing Work?

Toolhead on a Rail Mechanism

Explains how the toolhead moves on an MGN9 rail using magnets and a photointerrupter switch.

Optical Sensor Details

Refers to BOM for sensor part numbers and advises using tested sensors.

Center (Red) Component

Describes the function of the red center part, housing magnets and triggering the sensor.

Front (Black) Component

Describes the black front part, connecting to the toolhead and housing the sensor.

Side View

Tap Replaces X Carriage

Tap is a direct replacement for the X Carriage, mounting the toolhead and extruder.

Operating Positions Illustrated

Illustrates how magnets hold the toolhead, and how it moves to trigger the optical sensor.

Sensor Options and Selection

Wired Optical Sensor

Details compatible wired Optek sensors and necessary wiring components like resistors.

PCB-Based Sensor

Presents the PCB-based sensor option, its advantages, and where to find design files.

Sensor Comparison and Purchase Advice

Compares sensor types and advises on purchasing prebuilt PCB sensors.

Critical Voltage Warning

Essential warning against connecting sensors to 24V, which will cause damage.

Assemble Sensor (Wired Sensor Option Only)

Wired Optical Sensor Connection

Step-by-step instructions for wiring the optical sensor with a resistor and MCU.

Print These Four Parts

Identifying Key Printed Parts

Identifies the Front, Right Magnet Holder, Center, and Left Magnet Holder parts.

Choose a Sensor

Sensor Mounting Parts

Recommends specific STL files for PCB-based and wired sensor mounts.

Bill of Materials (BOM)

General Hardware Components

Lists general hardware like rails, magnets, nuts, washers, and screws.

Wired Sensor Specific Components

Lists the resistor and sensor required for the wired sensor option.

PCB-Based Sensor Specific Components

Lists the OptoTap PCB and sensor required for the PCB-based sensor option.

Hardware Reference

Fastener Descriptions

Describes Button Head Cap Screws (BHCS), Socket Head Cap Screws (SHCS), and Flat Head Countersunk Screws (FHCS).

Magnet Specifications

Details magnet specifications, size, and strength preferences.

Nuts and Washers Usage

Explains the usage of M3 nuts (ISO 4032) and washers (DIN 125).

Heat-Set Insert Function

Explains the function and installation of heat-set inserts for strong threaded connections.

Tools

Essential Assembly Tools

Lists and describes necessary tools like soldering iron, angle grinder/dremel, vise, and wiring crimper.

Printing Guides and Adhesives

Covers printed cut guides, superglue for threadlocking, and the MGN9 assembly tool.

Carriage and Tool Assembly

Safe Carriage Removal

Instructions for safely removing the carriage, including handling dropped balls.

MGN9 Assembly Tool Usage

Step-by-step guide on using the printed tool for carriage installation and ball retention.

MGN9 Cutting Guide

Cutting Tolerances

Specifies the dimensional tolerance for cutting the MGN9 rail.

Marking Cut Locations

Instructions on using the printed guide to mark cut locations on the rail.

Post-Cutting Cleanup

Advice on smoothing and cleaning cut rail surfaces to protect bearings.

Remove Supports

Support Removal Guidelines

Guidelines on when supports are used and how to remove them.

Heat-Set Inserts

Heat-Set Insert Installation

Explains the reliance on heat-set inserts and recommends watching a guide.

Heat-Set Inserts and M3 Nut

Insert Installation Direction

Guidance on inserting heat-set nuts, emphasizing depth and flush seating.

Magnets

Magnet Press Installation

Step-by-step instructions for pressing magnets into their holders using glue.

Magnet Holding Mechanism

Explains the advantage of hex holes for magnet retention.

Toolhead Clearance and Attachment

Leave Room for Toolhead Mating

Instruction to leave 2.5mm clearance for proper toolhead mating with screws.

Assembly and Wire Management

Gentle Screw Installation

Advice on gently threading screws into plastic, noting variations for sensor types.

Neat Wire Management

Tips on using zip-ties and printed channels for tidy wire management.

Screw Installation and Purpose

Angled Threading of FHCS

Instructions on angling FHCS screws and tightening them until flush.

Toolhead Resting Screws

Explains the function of specific screws for supporting the toolhead's bottom.

Assemble Center

Magnet Holder Orientation

Identifies magnet holders by dots and their correct orientation.

Initial Magnet Adjustment Screws

Instructions to snug magnet adjustment screws back for initial setup.

Center Assembly: Screws and Standoffs

Installing M3 Screws and Heatsets

Instructions for installing M3x6, M3x8 screws and M3x12 with heatset as standoff.

Install X-Switch/Hall Magnet (Optional)

X-Axis Switch Installation

Instructions for mounting and wiring an X-carriage mounted switch.

Hall Effect Magnet Installation

Instructions for pressing the hall effect magnet into its recess.

Install Center

Threading Belts Through Center

Instructs to thread belt ends through the center section and secure it.

Tucking Belts into Slots

Guide on tucking excess belt material to keep it out of the way.

Install MGN9H Carriage

Gently Slide Carriage onto Rail

Instructions for gently sliding the carriage onto the rail, ensuring smoothness.

Install Front

Washer Installation Importance

Emphasizes the importance of washers for securing the carriage tightly.

Tucking Excess Belts

Instructions on tucking excess belt material to keep it out of the way.

Toolhead Install

Extruder Mounting

Instructions for fitting the extruder motor plate tightly on top of Tap.

Check Toolhead Clearance

Cutaway View and Trimming

Explains how to check clearance and trim toolheads if needed to avoid screw interference.

Correct Installation Confirmation

Describes the state of correct toolhead installation, flat and secure against Tap.

Final Assembly: Release the Magnets

Aligning and Securing Magnets

Instructions to loosen alignment screws, shake, and retighten magnets for proper alignment.

More Resources

Next Steps: Setup & Calibration

Guides users to documentation for setup, calibration, and advanced topics.

Software Setup Recommendations

Recommends Tap-Klipper Instructions on Github for software setup.

How to Get Help

Community Support Channels

Directs users to Discord, forums, and Reddit for assistance and community help.

Reporting Issues

Github Issue Reporting

Instructions for reporting documentation issues or suggestions on GitHub.

Related product manuals