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WAGNER EPG-SPRINT User Manual

WAGNER EPG-SPRINT
68 pages
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II 3(2)D IP64 80°C
P_01110
%
Tribo
Corona
5
4
3
2
1
120
100
80
60
40
30
20
15
10
5
μA
μA
0
10
20
30
40
50
60
70
80
90
100
Ø
12
10
11
9
8
m /h
5.0
4.0
3.0
2.0
6.0
3
5.5
4.5
3.5
2.5
2.2
2
x
kV
90
80
7
0
60
50
40
30
20
10
100
m
/h
4.0
3.0
2.0
1.0
0.5
0.4
0.3
0.2
0.1
1.5
EP
G
S
P
R
I
N
T
0102
Universal Control Unit for
Powder Coating Guns
EPG-SPRINT
Version 08 / 2010
Translation of the original
Operating manual

Table of Contents

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WAGNER EPG-SPRINT Specifications

General IconGeneral
BrandWAGNER
ModelEPG-SPRINT
CategoryControl Unit
LanguageEnglish

Summary

About These Instructions

Languages

Lists available languages and their order numbers.

Warnings, Notes and Symbols

Explains warning, note, and caution symbols and their meanings.

General Safety Instructions

Safety Instructions for the Operator

Essential safety guidelines for individuals operating the unit.

Electrical Plant and Units

Safety requirements for electrical installations and equipment.

Personnel Qualifications

Specifies necessary qualifications for operating and maintaining the unit.

A Safe Work Environment

Guidelines for maintaining a safe working environment, including antistatic measures.

Safety Instructions for Staff

Safety directives for personnel working with the powder spray units.

Safe Handling of Powder Spray Units

Procedures for safely handling WAGNER powder spray units.

Earth the Unit

Instructions and importance of grounding the unit for safety.

Material Hoses

Specifies the use of original Wagner powder hoses.

Cleaning

Procedures for safely cleaning the unit and related equipment.

Handling Powder Paints

Safety measures for handling powder paints and disposal.

Using in Accordance with Instructions

Guidelines for proper and intended use of the unit.

For Use in Potentially Explosive Areas

Conditions and identification for using the unit in explosive atmospheres.

Safety Features

Safety Labels and Their Meanings

Description and meaning of various safety labels attached to the unit and booth.

Warranty and Conformity Declarations

Important Notes on Product Liability

Manufacturer's liability conditions and requirements for warranty validity.

Warranty Claim

Procedures and conditions for making a warranty claim.

CE-Conformity

Declaration of conformity with European directives and applied standards.

FM-Identification

FM approval details for use in specific hazardous locations.

Description

Fields of Application and Usage

Details the intended applications and usage guidelines for the EPG-SPRINT unit.

Delivery Scope

Lists the items included in the standard equipment package.

Technical Data

Provides detailed specifications including dimensions, electrical, pneumatic, and environmental data.

Control Functions

Operating Elements Frontside

Detailed description of all controls, displays, and LEDs on the front panel.

Connections on the Rear Side

Identifies and describes all connection ports on the rear of the unit.

Preparations for Starting Up

Connecting the Manual Gun

Step-by-step guide for connecting a manual powder coating gun.

Connecting the Automatic Spray Guns

Instructions for connecting automatic powder coating guns.

Grounding

Explains the importance and procedure for proper grounding of the system.

Grounding of the Powder Coating System

Illustrates and details the system grounding process.

Starting Up and Operating

Preparations for Starting Up

Initial steps before powering on the unit.

Gun Detection

Explains how the unit automatically detects connected gun types.

Basic and Factory Settings

Overview of default and factory-configured settings.

Coating Programs

Information on using and managing coating programs.

"Double Click" Program Function

Details the "Double Click" program for quick recipe changes.

Air High Output Mode

How to achieve higher feed air volume for increased powder output.

Combining Air Outputs

Procedure for combining feed and atomizing air using a Y piece.

Activate High Output Mode (C17)

Step-by-step guide to activate the High Output Mode (C17).

Changing and Saving Programs

Instructions for managing programs.

Setting and Changing Coating Parameters

Procedures for adjusting various coating parameters.

Rinse Function

Describes the unit's purge functions.

Disposal

Information regarding the environmentally correct disposal of electrical equipment.

Elimination of Faults

Warnings E01-E04

Details warnings E01 to E04, including causes and rectifications.

Malfunctions E11-E43

Lists malfunctions E11 to E43 with causes and rectifications.

Spare Parts

How to Order Spare Parts?

Information required for ordering spare parts smoothly.

EPG-SPRINT Control Unit

List of available control units for the EPG-SPRINT.

Accessories

List of optional accessories for the EPG-SPRINT system.

Attachment Device Configuration

Setting Example: Parameter C11

Illustrates how to set parameter C11 for gun type selection.

Setting Example: Parameter C13

Illustrates how to set parameter C13 for lock activation/deactivation.

Brief Description

Operating Elements Overview

Provides a visual overview and labels for all operating elements.

Operation of the Control Unit

Changing the Parameters

Steps for selecting and setting parameters using buttons and controller.

Calling, Changing, Saving Programs 1-4

Procedures for managing programs 1-4.

Calling, Changing, Saving Programs 5-50

Procedures for managing programs 5-50.

Contact Information

WAGNER Branches Worldwide

Lists contact details for WAGNER branches in various countries.

Company Information

WAGNER Group Contact Details

Main contact information for J. WAGNER GmbH and J. WAGNER AG.

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