WAGNER PER-X1 - Page 10

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Operating manual Robot powder spray gun PER-X1

3 Identification

10 Order number 2444998 | Edition 10/2022

Guns Control units

EPG-Sprint XE

EPG-Sprint

EPG S2

HVM-DP

EPG-DP5

EPG-SL5

For accessories, see chapter Accessories [851]

Main Page

Table of Contents3
About These Instructions6
Preface6
Warnings, Notices and Symbols in These Instructions6
Languages6
Abbreviations7
Terminology for the Purpose of this Manual7
Using in Accordance with the Instructions8
Device Type8
Type of Use8
For Use in Potentially Explosive Areas8
Processible Working Materials8
Misuse8
Identification9
Explosion Protection Identification9
Type Plate9
Permissible Device Combinations9
Basic Safety Instructions11
Safety Instructions for the Operator11
Electrical Devices and Equipment11
A Safe Work Environment11
Personnel Qualifications12
Safety Instructions for the Personnel12
Personal Safety Equipment12
Safe Handling of WAGNER Powder Spray Devices13
Grounding the Device13
Product Hoses13
Electrical Connection Cables14
Cleaning and Flushing14
Maintenance and Repair14
Protective and Monitoring Equipment15
Information about Safe Discharges15
Description17
Design of the Robot Gun17
Positive Cascade17
Mode of Operation of the Robot Spray Gun18
Extent of Delivery18
Data18
Technical Data18
Dimensions19
Accessories20
Assembly and Commissioning21
Training of Assembly/Commissioning Personnel21
Storage Conditions21
Installation Conditions21
Preparation of the Spray Gun21
Selection of a Suitable Nozzle System21
Connecting the Robot Spray Gun23
Assembly of the Variants25
PER-X1 Single Outside (SO)25
PER-X1 Single Inside (SI)26
PER-X1 Twin Outside (TO)27
PER-X1 Twin Inside (TI)28
Grounding29
Grounding the Powder Coating System30
Safety Checks30
Operation31
Training the Operating Personnel31
Tasks31
Switching on the Robot Powder Spray Gun31
Optimizing the Powder Cloud for Coating31
Recommended Settings for Total Air Volume31
Switching off the Automatic Powder Gun31
Switching off in Normal Operation31
Switching off the Automatic Gun in the Event of Faults or Emergencies32
Pressure Relief / Work Interruption32
Reproducible Setting of the Nozzle Position32
Cleaning and Maintenance33
Cleaning33
Cleaning Personnel33
Cleaning Procedures33
Performing a Paint Change33
Maintenance34
Maintenance Personnel34
Maintenance Instructions34
Safety Checks34
Maintenance Procedures34
Replacing the Robot Spray Gun35
Changing the Flat Jet Nozzle35
Removing the Flat Jet Nozzle35
Fitting the Flat Jet Nozzle36
Changing the Round Jet Nozzle37
Removing the Round Jet Nozzle37
Fitting the Round Jet Nozzle38
Replacing the Protective Wedge38
Removing the Protective Wedge38
Installing the Protective Wedge39
Changing Nozzle Types40
Mounting the Double Adapter42
Removing the Nozzle and Electrode Holder42
Installation of the Double Adapter43
Cleaning the Double Adapter44
Replacing the Wearing Parts44
Assembly of the Coronastar45
Troubleshooting and Rectification46
Inspections in Accordance with DIN en 50177: 200947
Abbreviations47
Overview Table48
Disassembly and Disposal50
Disassembly50
Disposal50
Accessories51
Robot Flange Variants51
Nozzle Systems51
Flat Jet Nozzles System X152
X1 F Flat Jet Nozzles System52
X1 R Round Jet Nozzles System53
Nozzle Extension53
Double Adapter54
Corrugated Tubes56
Retrofit Set Coronastar56
D10-D12 Powder Coupling56
Wedge Tool56
Powder Hose57
Atomizing Air Hose57
Gun Connection Cable57
Powder Measuring Adapter57
Powder Measuring Adapter for X1 Flat Jet Nozzle57
Spare Parts58
How to Order Spare Parts58
Notes on the Use of Spare Parts58
PER-X1 Corona Robot Spray Gun with a Flat Jet Nozzle59
PER-X1 Corona Robot Spray Gun with a Round Jet Nozzle60
X1 R Electrode Holder61
X1 Double Adapter62
Declaration of Conformity63
EU Declaration of Conformity63

WAGNER PER-X1 - Page 10

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