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WAGNER PEA-C4XL-S User Manual

WAGNER PEA-C4XL-S
76 pages
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0102
II 2 D EEx 2mJ 85 °C
P_02330
Automatic Powder Spray Gun
PEA-C4XL-S
Version 03 / 2014
Translation of the
Original Operating
Manual

Table of Contents

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WAGNER PEA-C4XL-S Specifications

General IconGeneral
Spray PatternAdjustable
TypeAirless
Maximum Pressure250 bar
Flow Rate1.5 l/min
Hose Length7.5 m
Tip Size0.015 inch
Weight12 kg

Summary

Correct Use of the Spray Gun

Use in Potentially Explosive Areas

Details suitability for processing powder paints in potentially explosive areas (zone 22).

Operating Safety Parameters

Specifies conditions for operating the spray gun safely and correctly.

Processable Materials and Misuse

Lists compatible powders, prohibited actions, and potential consequences of misuse.

Residual Risks and Mitigation

Identifies residual risks, their sources, consequences, and specific measures for prevention.

Product Identification

Explosion Protection Identification

Details the gun type, manufacturer, and specific explosion protection markings.

Permissible Device Combinations

Specifies allowed control devices for the PEA-C4XL-S spray gun and associated warnings.

Safety Feature Identification

Describes safety plates, warning signs, and essential safety indications for the spray area.

General Safety Instructions

Operator Safety and Environment

Guidelines for operators: manual access, qualifications, safe environment, electrical safety.

Staff Safety Guidelines

Includes safe handling, grounding, and accessory safety for all staff.

Safe Handling of Wagner Spray Guns

Guidelines for safe handling, including not pointing at people and shutdown procedures.

Grounding the Device

Ensures proper grounding to prevent static charges, sparks, or flames.

Cleaning and Maintenance Safety

Safety precautions for cleaning and maintenance, including high-voltage shutdown.

Handling Powder Lacquers Safely

Notes on processing regulations, environmental protection, and personal protective equipment.

Protective and Monitoring Equipment

Emphasizes not removing or modifying protective equipment and checking its function.

High-Voltage System Release Conditions

Details conditions for enabling high-voltage, dependent on exhaust air, fire systems, and emergency stop.

Description of the Spray Gun

Technical Data

Provides detailed technical specifications for electrical, pneumatic, and ambient conditions.

Assembly and Commissioning

Training and Conditions

Covers training for staff, storage, and installation conditions for the spray gun.

Preparing the Spray Gun: Nozzle System Selection

Guides selection of nozzle systems and describes their applications and parameters.

Operation of the Spray Gun

Cleaning and Maintenance

Angle Adapter Assembly

Corona-Star Assembly

Inspections According to DIN EN 50177

Overview of Inspections

Provides a table summarizing inspection types, requirements, and intervals.

Disassembly and Disposal

Troubleshooting and Rectification

Spare Parts

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