WAGNER PEM-X1 User Manual

0102
II 2D 2mJ
P_01660
Manual powder spray gun
PEM-X1
Version 03/2014
Translation of the Original
Operating Manual

WAGNER PEM-X1 Specifications

General

Flow Rate	0.8 l/min
Weight	4.2 kg
Frequency	50 Hz
Power Source	Electrical
Maximum Pressure	250 bar

Summary

About This Manual

Preface

Information about safely operating, maintaining, cleaning, and repairing the device.

Warnings, Notices, and Symbols

Explains hazard categories (Danger, Warning, Caution, Notice) and symbols used in the manual.

Languages

Lists available languages for the operating manual and their order numbers.

Abbreviations

Defines abbreviations used in the manual, such as Stk, Pos, K, Order No., ET.

Correct Use

Device Type

Specifies the device type as powder spray guns for manual coating of grounded work pieces.

Intended Use

Defines the intended use for electrostatic coating of work pieces with organic powders.

Explosive Areas Use

Details suitability for Zone 22 areas with explosion-proof electrical devices.

Safety Parameters

Lists conditions for operation, emphasizing trained staff and adherence to safety regulations.

Processible Working Materials

Specifies types of powder that can be charged electrostatically, including metallic powder.

Foreseeable Misuse

Prohibits specific actions and lists forms of misuse leading to damage or injury.

Residual Risks

Identifies risks that cannot be excluded even with correct use, like skin irritation.

Identification

Explosion Protection ID

Details gun type, manufacturer, CE marking, and ATEX classification (II 2 D 2mJ 85 °C).

Permissible Device Combinations

Lists control devices compatible with the PEM-X1 spray gun and warns against incorrect connections.

General Safety Instructions

Operator Safety Instructions

Operator safety guidelines, including electrical equipment, staff qualifications, and work environment.

Staff Safety Instructions

Guidelines for staff, covering safe handling, grounding, product hoses, cleaning, and powder lacquer handling.

Safe Discharges Information

Explains luminous/corona discharge at the electrode tip and safety aspects.

Protective and Monitoring Equipment

Details importance of protective/monitoring equipment and its role in preventing flashover.

Description

Spray Gun Design

Illustrates and labels the components of the spray gun (A-L).

Spray Gun Functioning

Explains how the spray gun operates when the trigger is actuated and mentions labyrinth design.

Technical Data

Details technical specifications including dimensions, electrical, pneumatic, and ambient conditions.

Permitted Accessories

Lists accessories approved for use with the PEM-X1 spray gun.

Scope of Delivery

Lists the standard equipment included with the PEM-X1 manual gun.

Assembly and Commissioning

Staff Training

Stresses the need for qualified and trained staff for installation and commissioning.

Storage Conditions

Specifies requirements for storing the powder spray gun (dry, vibration-free, temperature, humidity).

Installation Conditions

Outlines ambient temperature and humidity requirements for installation and operation.

Spray Gun Preparation

Covers selecting suitable nozzle systems and provides application details.

Connecting the Spray Gun

Provides a step-by-step procedure for connecting the spray gun to the control unit and air supply.

Grounding

Details grounding requirements for safety, performance, and system components, including dangers of inadequate grounding.

Operation

Operating Staff Training

Reaffirms the need for qualified and trained operating staff for the system.

Operation Safety Instructions

Outlines safety measures related to skin contact, footwear, and protective clothing during operation.

Optimizing Powder Cloud

Provides guidance on adjusting atomizing air and total air volume for optimal powder cloud.

Switching Off Spray Gun

Explains how to safely switch off the spray gun and control unit, especially for maintenance.

Powder Quantity Adjustment

Describes how to adjust powder quantity using buttons on the control unit and LED display indicators.

Double Click Program

Explains the function to quickly switch between preset programs by double-clicking the trigger.

Reproducible Nozzle Position

Details using an adjustment tool for reproducible nozzle position without removing the union nut.

Cleaning and Maintenance

Cleaning

Details requirements for cleaning staff, safety instructions, and procedures, emphasizing hazards.

Maintenance

Defines requirements for maintenance staff and critical safety instructions before performing maintenance.

Maintenance Procedures

Lists periodic maintenance tasks and their frequency (per shift, weekly).

Spray Gun Replacement

Provides step-by-step instructions for safely replacing the spray gun.

Removing Fan Spray Nozzle

Details the procedure for safely removing the fan spray nozzle.

Fitting Fan Spray Nozzle

Provides instructions on how to correctly fit the fan spray nozzle.

Removing Round Spray Nozzle

Details the procedure for safely removing the round spray nozzle.

Fitting Round Spray Nozzle

Provides instructions on how to correctly fit the round spray nozzle.

Replacing Protective Wedge

Explains how to replace the protective wedge using a specialized tool.

Changing Nozzle Type

Guides the user through the process of switching between fan and round spray nozzles.

CoronaStar Assembly

Describes the procedure for assembling the CoronaStar retrofit set with safety warnings.

Suspension Hook Replacement

Provides steps for replacing the suspension hook on the spray gun.

Inspections

Inspection Overview

Summarizes inspection types, requirements, and intervals for safety and system checks.

Disassembly and Disposal

Disassembly

Lists safety precautions and steps for safely disassembling the system.

Disposal

Provides instructions on proper disposal of used electrical equipment according to regulations.

Troubleshooting

Troubleshooting and Rectification

Offers safety warnings and guidance for maintenance and repair activities on the device.

Accessories

Fan Spray Nozzle

Lists the order number and designation for the fan spray nozzle.

Deflector Cone

Lists order numbers and designations for various deflector cones (D18, D25, D34).

Electrode Holder

Lists order numbers and designations for electrode holders (X1 F ET, X1 R ET).

Hose Take-up

Lists order numbers and designations for hose take-up components.

CoronaStar Retrofit Set

Lists order numbers and designations for the CoronaStar retrofit set.

Wedge Tool

Lists order number and designation for the wedge tool.

Nozzle Extension

Lists nozzle extensions and compatible spray nozzles.

Powder Hose

Lists order numbers and designations for various powder hoses by diameter.

Gun Connection Cable

Lists order numbers and designations for gun connection cables.

Wall Mount

Lists order number and designation for the wall mount.

Recipe Sticker

Lists order number for the recipe sticker.

Powder Measuring Adapter

Lists order number and designation for the powder measuring adapter.

Spare Parts

Ordering Spare Parts

Provides information on ordering spare parts, required details, and identification in lists.

PEM-X1 Gun with Fan Nozzle

Details parts for the PEM-X1 gun with a fan spray nozzle, including a diagram and part list.

PEM-X1 Gun with Round Nozzle

Details parts for the PEM-X1 gun with a round spray nozzle, including a diagram and part list.

Electrode Holder X1 R

Lists parts associated with the X1 R electrode holder, including deflector cones.

Warranty and Conformity

Product Liability Notes

Explains manufacturer liability, conditions for warranty, and use of genuine parts.

Warranty Claim

Details the warranty terms, conditions for claims, and exclusions.

Declaration of Conformity

Declares compliance with EU directives and applied standards for the PEM-X1 gun.

EC Type Examination Certificate

Presents the EC type examination certificate details and compliance with ATEX directives.

FM Approval

Details the FM approval for the PEM-X1 gun in USA/Canada and hazardous location ratings.