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Paint Sprayer
PEA-C4XL-S
WAGNER PEA-C4XL-S User Manual
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26
PEA-C4XL-S
X
X
1
2
4
5
G
K
I
L
P_02333
6
3
OPERA
TING MANU
AL
VERSION
03/2014
ORDER NUMBER DOC
2345334
6.6
ASSEMBLING
THE SPRA
Y GUN
Unintentional putting into oper
ation!
Risk of injur
y
.
Before an
y work on the device
, in the event of work interruptions
and malfunctions:
Switch
o
the energy/compr
essed air supply
.
Relieve spray gun and device pressur
e.
Secure the spray gun against actuation.
In the event of malfunctions, remedy the fault as described in
the "T
roubleshooting" chapter
.
W
ARNING
25
27
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
6
Preface
6
Warnings, Notices, and Symbols in this Operating Manual
6
Languages
7
Abbreviations
7
2 Correct Use
8
Device Type
8
Type of Use
8
Use in Potentially Explosive Areas
8
Safety Parameters
8
Processible Working Materials
9
Reasonably Foreseeable Misuse
9
Residual Risks
9
3 Identification
10
Explosion Protection Identification
10
Permissible Device Combinations
10
Safety Feature Identification
11
4 General Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
Staff Qualifications
12
Safe Work Environment
12
Safety Instructions for Staff
13
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
13
Accessories and Spare Parts
13
Cleaning and Maintenance
14
Handling Powder Lacquers
14
Note on Safe Discharges
15
Protective and Monitoring Equipment
16
Release Guns (High-Voltage/Pneumatic System)
16
5 Description
17
Spray Gun Design
17
Functioning of the Spray Gun
17
Technical Data
18
Dimensions
19
Permitted Accessories
20
Scope of Delivery
20
6 Assembly and Commissioning
21
Training Assembly/Commissioning Staff
21
Storage Conditions
21
Installation Conditions
21
Preparing the Spray Gun
22
Selection of the Suitable Nozzle System
22
Handling of the Hose Coupling
25
Assembling the Spray Gun
26
Grounding
28
Grounding the Powder Coating System
29
7 Operation
30
Training the Operating Staff
30
Safety Instructions
30
Switching on the Spray Gun
31
Switching off the Spray Gun
31
Switching off the Spray Gun in the Event of Faults or Emergencies
31
Optimizing the Powder Cloud for Your Coating
32
Performing a Paint Change
33
Impulse Flushing
34
Reproducible Setting of the Nozzle Position
35
8 Cleaning and Maintenance
36
Cleaning
36
Cleaning Staff
36
Safety Instructions
36
Cleaning Procedures
37
Maintenance
38
Maintenance Staff
38
Safety Instructions
38
Maintenance Procedures
39
Replacing the Spray Gun
40
Cleaning the Gun and Dismantling the Flat Spray Nozzle
42
Replacing the Protective Wedge
43
Fitting the Round Spray Nozzle
45
Assembling the Angle Adapter
47
Removing the Nozzle and Electrode Holder
47
Fitting the Angle Adapter
48
Replacement of the Wearing Parts
48
Assembling the Corona-Star
50
Corona-Star for Angle Adapter
51
Assembling the Corona-Star
51
9 Inspections in Accordance with Din en 50177: 2010-04
52
Overview of Inspections
53
10 Disassembly and Disposal
56
Disassembly
56
Disposal
57
11 Troubleshooting and Rectification
58
12 Accessories
60
Flat Spray Nozzles
60
Deflector Cone for Round Spray Nozzle
60
Corona-Star Retrofit Set
61
Corona-Star WA C4
61
Wedge Tool
62
Electric Cables and Hoses
62
Angle Adapter
63
Powder Measuring Bag
64
13 Spare Parts
65
How Can Spare Parts be Ordered
65
PEA-C4XL-S Corona Automatic Gun
66
C4 R Electrode Holder with Nozzles
67
WA90 C4 Angle Adapter
68
WA60 C4 Angle Adapter
69
WA30 C4 Angle Adapter
70
14 Declaration of Warranty and Conformity
71
Important Notes Regarding Product Liability
71
Warranty Claim
71
Declaration of Conformity
72
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WAGNER PEA-C4XL-S Specifications
General
Brand
WAGNER
Model
PEA-C4XL-S
Category
Paint Sprayer
Language
English
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