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WAGNER Super Finish 21 User Manual

WAGNER Super Finish 21
32 pages
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Betriebsanleitung
Operating manual ................. p. 24
Mode d’emploi ...................... p. 48
Istruzioni per l’uso ................ p. 72
Super Finish 21 • 23
0340 852
Airless Hochdruck-Spritzgerät
Airless high-pressure spraying unit
Groupe de projection à haute pression
Impianto per la verniciatura a spruzzo ad alta pressione Airless
Ausgabe 02 / 2003
Edition
Edizione
Super Finish 21
Super Finish 23

Table of Contents

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WAGNER Super Finish 21 Specifications

General IconGeneral
TypeAirless Paint Sprayer
Hose Length7.5 m
Voltage230 V
Max. tip size0.021 inch
Power SourceElectric
Spray PatternAdjustable
Max Pressure21 MPa
Max. working pressure21 MPa
Maximum Pressure21 MPa
Nozzle Size0.021 inch

Summary

Safety Regulations

Fire, Explosion, and Injury Hazards

Covers fire, explosion risks, material flash points, and spray jet injury dangers.

Safe Operation and Equipment Checks

Ensures safe use via gun security, recoil awareness, respiratory protection, and equipment checks.

General View of Application

Application Overview

Details general painting jobs, workshops, and sites for Airless spray guns.

Description of Unit

Airless Process and Functioning

Explains the Airless spraying method and the unit's operational mechanics.

Unit Diagrams

Super Finish 21 Diagrams

Diagrams for Super Finish 21 vertical and horizontal setups.

Unit Diagrams

Super Finish 23 Diagrams

Diagrams for Super Finish 23 vertical and horizontal setups.

Technical Data and Transport

Technical Data

Lists unit specifications, technical data for Super Finish 21 and 23.

Transport

Details procedures for safe transport of the Super Finish 23 unit.

Starting Operation

Unit with Suction System

Step-by-step guide for starting the unit with a suction system setup.

Unit with Upper Hopper

Instructions for starting the unit when using an upper hopper.

Mains Connection and Initial Cleaning

Covers connecting to mains power and initial flushing with cleaning agent.

Starting Operation

Coating Material Start-up

Guides starting the unit with actual coating material for spraying.

Spraying Technique

Provides guidance on proper spray gun technique for an even finish.

Interruption of Work

Interruption Procedures

Steps to safely interrupt spraying, including pressure release and gun securing.

Cleaning Unit (Shutting Down Operation)

Cleaning Suction System Unit

Procedure for cleaning the unit when using a suction system setup.

Cleaning Unit (Shutting Down Operation)

Cleaning Upper Hopper Unit

Procedure for cleaning the unit when using an upper hopper.

External Cleaning and Filters

Covers external cleaning, suction filter maintenance, and high-pressure filter servicing.

Cleaning Unit (Shutting Down Operation)

Cleaning Airless Spray Gun G12

Instructions for cleaning the Airless spray gun G12 with appropriate cleaning agents.

Remedy in Case of Disturbance

Unit Does Not Start

Troubleshooting steps for when the unit fails to start, checking voltage and fuses.

Remedy in Case of Disturbance

No Suction Issues

Addresses issues with the unit not exerting suction, checking valves and filters.

Pressure Build-up Issues

Troubleshoots problems with pressure build-up, tip selection, and worn parts.

Vibration and Jolts

Provides solutions for excessive vibration or jolts on the spray gun and unit.

Servicing

General Servicing

Annual servicing checklist for the unit, including hoses, valves, and oil.

High-Pressure Hose Check

Inspection of the high-pressure hose for damage and proper connection.

Repairs on the Unit

Inlet Valve Repair

Detailed steps for dismounting and mounting the inlet valve for repair.

Repairs on the Unit

Outlet Valve Repair

Procedure for removing, cleaning, or replacing the outlet valve.

Relief Valve Maintenance

Instructions for cleaning the relief valve seat and checking O-rings.

Repairs on the Unit

Diaphragm Exchange

Step-by-step guide for replacing the diaphragm, noting single-use.

Connection Line Replacement

Procedure for replacing the unit's connection line.

Repairs on the Unit

Circuit Diagram

Provides the electrical circuit diagram for the unit's components and connections.

Accessories and Spare Parts

Accessories List

Lists various accessories available for Super Finish 21 and 23 units.

Accessories and Spare Parts

Frame and Trolley Spare Parts

Details spare parts and diagrams for the unit frame and trolley.

Suction System Spare Parts

Lists and diagrams spare parts for the suction system component.

Accessories and Spare Parts

Upper Hopper Spare Parts

Details spare parts for the 5-litre and 20-litre upper hoppers.

Accessories and Spare Parts

Pump Head and Aggregate Spare Parts

Lists spare parts for the pump head and the overall pump aggregate.

Appendix

Tip Selection Guide

Guidance on selecting the correct spray tip for optimal working results.

Tip Servicing and Cleaning

Procedure for cleaning and servicing Airless hard-metal tips.

Spray Gun Accessories

Lists available spray gun accessories like flat jet tips and extensions.

Appendix

Airless Tip Table

Comprehensive table of Airless tips with bore, spray width, use, and order numbers.

Important Notes on Product Liability

Warranty

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