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TwinControl 5-60 ABS
WAGNER TwinControl 5-60 ABS User Manual
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T
winC
ontrol 5-60 ABS
T
winC
ontrol 18-40 ABS
T
winC
ontrol 28-40 ABS
T
winC
ontrol 35-70 ABS
T
winC
ontrol 48-110 ABS
T
winC
ontrol 35-150/70 ABS
T
winC
ontrol 75-150 ABS
T
winC
ontrol 72-300/150 ABS
T
winC
ontrol 72-300 ABS
B_02795
II 2G Ex ia II B
T4 X
0102
T
r
anslation of the original
Opera
ting manual
Elec
tronic mixing r
atio
con
troller f
or 2K paints
Edition 04/2010
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
5
Languages
5
CD Twincontrol
6
Warnings, Notes and Symbols in These Instructions
6
2 General Safety Instructions
7
Safety Instructions for the Operator
7
Electrical Equipment
7
Personnel Qualifi Cations
7
A Safe Work Environment
7
Safety Instructions for Staff
8
Safe Handling of WAGNER Spray Units
8
Earth the Unit
8
Paint Hoses
9
Cleaning
9
Handling Hazardous Liquids, Varnishes and Paints
9
Touching Hot Surfaces
10
Correct Use
10
Field of Application
10
Systems with Turbine
10
Systems with Mains Supply
10
3 Product Liability and Warranty
11
Important Notes on Product Liability
11
Warranty
11
CE-Conformity
12
Devices with Turbine
12
Devices with Cable for Mains Connection
13
4 Description
14
Fields of Application, Using in Accordance with the Instructions
14
Processible Materials
14
Scope of Delivery
14
Data
15
Basic Units and Components
15
Technical Data
17
Marking and Rated Data for Devices with Turbine
18
Weight of the Basic Units
21
Dimensions
22
Function
25
Design of Twincontrol Basic Units
25
Principle Diagram for Basic Units 18-40; 28-40; 35-70 and 35-150
26
Principle Diagram for Basic Units 48-110; 75-150 and 72-300
27
Operator's Controls on the Control Unit Twincontrol 1 and 2
28
Service Functions - Overview List
30
Pneumatic Diagram Twincontrol 1
33
Pneumatic Diagram Twincontrol 2
34
5 Transport / Installation
35
Transport
35
Storage
36
Installation
37
Pneumatic Connections
38
Fluid Connections
39
Ensuring Suffi Cient Material
39
Ground the System
39
Earthing of Components on Frame or Carriage
40
Example of Earthing Scheme for Basic Unit with Turbine
41
Example of Earthing Scheme for Basic Unit with Cable
41
6 Start-Up and Operation
42
General Rules for Use of the Spray System
42
Preparation of Start-Up
43
Switching the Unit on and off
44
Preliminary Washing and Pressure Tightness Test
46
Pressure Relief Procedure
48
Filling the Unit and Calibration
50
Filling the Unit
50
Calibration the Unit
50
Flush System
51
General
52
Password Protection and User Functions
53
Brief Description of the Individual Functions
54
Basic Functions for the Sprayer
54
Extended Functions with Password Protection
55
7 Maintenance
60
Cleaning the System
60
Cleaning the Fi Lters
60
Maintenance and Service
61
High Pressure Hose
62
Dismantling
62
8 Trouble Shooting
63
Faults and Appropriate Solutions
64
Conversion of Different Mixing Proportion Specifi Cation
68
9 Tables / Parameters
69
Table Hose Volume
69
10 Accessories
70
11 Spare Parts
76
How to Order Spare Parts
76
Where Do You Fi Nd Spare Parts
77
4
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WAGNER TwinControl 5-60 ABS Specifications
General
Brand
WAGNER
Model
TwinControl 5-60 ABS
Category
Controller
Language
English
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