WAGNER TwinControl 5-60 ABS - Faults and Appropriate Solutions

64
TwinControl .
OPERATING MANUAL
EDITION 04/2010 PART NO. DOC393831
8.1 FAULTS AND APPROPRIATE SOLUTIONS
Software version: B3.30 and C3.30
Code
Cause Description of faults Troubleshooting
Off No authorisation Unauthorised input Enable authorisation
11 Shortage of the B
component
Too little B component in the
mixture
- Increase air pressure for B pump or
reduce for A
- Increase travel of timing valve in B
material
12 B Excess Too much B component in the
mixture
- Reduce air pressure for B pump
- Decrease travel of timing valve in B
material
15 Pot life The pot life is over - Flush or continue operation
16 Compressed air
supply
Compressed air supply less than
0.4 MPa; 4 bar; 58 psi
- Increase compressed air supply
17 External release The external release is not present - Actived external release
18 Flushing problem Flush program is non-operational - Compressed air for A and B material
pump open
- Open gun, check the gun fl ush box
20 Sensor A down Stroke sensor A cable breakage
or sensor signal lost (sensor is in
lower idle position)
- Switch A pump to circulation and
pass lower reversal point
- Check plug connection sensor A
21 Sensor B down Stroke sensor B cable breakage
or sensor signal lost (sensor is in
lower idle position)
- Switch B pump to circulation and
pass lower reversal point
- Check plug connection sensor B
24 Initialisation Sensor A Initialisation error Stroke sensor A Switch off unit and turn back on
25 Initialisation Sensor B Initialisation error Stroke sensor B Switch off unit and turn back on
26 Reverse points
Sensor A
Stroke sensor A
Problem stroke point
Set greater tolerance limit for reversal
point A and calibrate A
27 Reverse points
Sensor B
Stroke sensor B
Problem stroke point
Set greater tolerance limit for reversal
point B and calibrate B
30 Downward speed A Pump A sags in downward stroke Check material supply
31 Downward speed B Pump B sags in downward stroke Check material supply
32 Upward speed A Pump A sags in upward stroke Check material supply
33 Upward speed B Pump B sags in upward stroke Check material supply
40 Alarm Password The software is not enabled Enter software password
Wagner AG password
(only possible on PC)
41 Wrongly adjusted air
pressure
Turbine speed to low Adjust air pressure
(Wagner technician)
42 Wrongly adjusted air
pressure
Turbine speed to high Adjust air pressure
(Wagner technician)
61 Warning Leakage A
up
The A colour stage has a slight
leak in the upward stroke
Schedule an inspection of the A colour
stage
62 Warning Leakage A
down
The A colour stage has a slight
leak in the downward stroke
Schedule an inspection of the A colour
stage