Weber mt DVH 655 E-2 - User Manual

1
Operating and
Maintenance Manual
DVH 655 E-2
0140302

Summary

Introduction

Safety Guidelines and Operator Requirements

General Safety and Intended Use

General compliance, intended use definition, and responsibility for misuse.

Operator Responsibilities and PPE

Operator age, training, traffic regulations, and essential protective equipment.

Operation Procedures and Precautions

Pre-Operation and Environmental Checks

Familiarization with work environment, difficult conditions, and exhaust gas precautions.

Maintenance Safety Precautions

Securing the machine, depressurizing lines before maintenance or repair.

Inspection, Cleaning, Disposal, and Safety Symbols

Inspection and Cleaning Procedures

Expert inspection requirements and procedures for cleaning the roller.

Environmental Disposal and Safety Pictograms

Disposal of fluids, health hazard warnings, load warnings, and PPE symbols.

Graphic Presentation of DVH 655 E-2

Overall Component View

Labeled diagram showing the main components of the DVH 655 E-2 roller.

Device Description and Basic Operation

Roller Drive and Functionality

Description of the engine, hydrostatic drive, and vibrator system.

Starting and Controlling Movement

Instructions for starting the engine and controlling movement and vibration.

Technical Specifications Overview

Weight, Dimensions, and Drive Data

Physical specifications, weight, engine type, and performance data.

Vibration System Specifications

Details on vibration frequency, amplitude, and centrifugal force.

Noise, Vibration, and Machine Data

Noise Emission and Vibration Values

Sound pressure/power levels and hand-arm vibration acceleration values.

Machine Data Plate Details

Information presented on the machine's identification data plate.

Pre-Operation Checks and Transport

Transport Securing and Lifting

Safety measures for securing the compactor during transport and lifting.

Engine Oil and Fuel Level Checks

Procedures for checking and topping up engine oil and fuel levels.

Engine Starting Procedures

Hydraulic Fluid Level Check

Checking the hydraulic oil level when the machine is at operating temperature.

Electric Start Operation

Step-by-step guide for starting the engine using the electric starter.

Starting Methods and Initial Movement

Reversing Starter Operation

Instructions for starting the engine using the manual reversing starter.

Driving and Compacting Controls

Procedures for controlling speed, engaging the brake, and initial driving.

Roller Control Mechanisms

Steering and Direction of Travel

How to use the steering handle to control the roller's direction.

Drive Lever Functions and Safety

Operation of the drive lever for forward/reverse movement, stopping, and safety features.

Compacting and Shutting Down the Roller

Compacting Operation Guide

Instructions for activating vibration and controlling direction during compacting.

Engine Shutdown Sequence

Steps for idling the engine, applying the parking brake, and stopping the engine.

Final Shutdown and Securing Procedures

Ignition Off and Security Measures

Turning off the ignition key and securing the vandalism flap with a padlock.

Break and Parking Safety Protocols

Guidelines for shutting down the machine during breaks and securing parked units.

Maintenance Schedule by Interval

Initial Maintenance (First 50 Hours)

Specific maintenance tasks recommended after the first 50 operating hours.

Routine Daily and Periodic Maintenance

Tasks for daily checks, 150-hour/6-month, and 300-hour/6-month intervals.

General Maintenance Guidelines and Safety

Tool and Regulatory Compliance

Using correct tools and complying with engine manufacturer and manual instructions.

Handling Lubricants and Waste

Safe handling of oils, fuels, skin contact precautions, and waste disposal.

Engine Maintenance Tasks

Engine Oil Change Procedure

Step-by-step guide for draining and refilling the engine oil.

Engine Oil Filter Replacement

Procedure for replacing the engine oil filter element.

Fuel, Air, and Battery Maintenance

Fuel Filter Replacement

Procedure for replacing the fuel filter element.

Air Filter Servicing

Instructions for cleaning or replacing the air filter cartridge.

Battery Acid Level Check

Checking and topping up the battery acid level with distilled water.

Drive Chain Maintenance Procedures

Lubricating the Drive Chains

Procedure for lubricating the drive chains as needed.

Checking and Tightening Drive Chains

Steps for checking and adjusting the tension of the drive chains.

Drive Chain Tension Adjustment Details

Hydraulic Fluid Replacement Procedure

Hydraulic Fluid Filter Replacement

Vibrator Oil and Scraper Adjustment

Vibrator Oil Change Procedure

Procedure for changing the oil in the vibrator unit.

Adjusting Scraper Proximity

How to adjust the scraper position relative to the drums.

Operating Fluid Specifications and Troubleshooting

Fluid Types and Capacities

Table listing required operating fluids, their quality, and fill levels.

Common Roller Faults and Solutions

Guide to identifying common faults, their causes, and remedies.

Long-Term Storage Preparation

Compactor and Fuel System Storage

Cleaning the compactor and preparing the fuel system for extended storage.

Engine and Battery Storage Procedures

Engine checks, lubrication of parts, and battery care for storage.

Hydraulic Circuit Diagram

Electrical Circuit Diagram

Manufacturer Contact Information

Weber mt DVH 655 E-2 Specifications

General

Brand	Weber mt
Model	DVH 655 E-2
Category	Industrial Equipment
Language	English