Westerbeke 3.0 BPMG - Table of Contents

TABLE OF CONTENTS
Parts Identification BCG ................................................. 2
Parts Identification BPMG .............................................. 3
Introduction ...................................................................... .4
Installation ........................................................................ 6
Rigging and Lifting ...................................................... 6
Location and Mounting ................................................ 6
Raw Water Discharge ................................................... 7
Raw Water
Supply Hose .............................................. 7
Fuel, Engine Oil and Engine Coolant.. .......................... 8
Fresh Water Cooled Models ......................................... 8
Control Panels • Starting/Stopping Procedure ........... 9
Remote Panel ............................................................... 9
Preparations for Initial Start-Up ................................. 10
Pre-start Inspection ..................................................... 10
Fresh Water Cooled Models ....................................... 10
Safety Shutdown Switches ........................................... 11
Overspeed Switch ....................................................... 11
Main Circuit Breaker .................................................. 11
Fuses ........................................................................... 11
Exhaust Temperature Switch ...................................... 11
Low Oil Switch .......................................................... 11
High Exhaust Temperature Switch ............................. 11
Maintenance Schedule .................................................. 12
Engine Lubricating Oil ................................................... 14
Changing the Oil Filter .............................................. 14
Fuel System ..................................................................... 15
Changing the Fuel Filter ............................................ 15
Fuel Pump ................................................................. 15
Cooling System ............................................................... 16
Water
Pump ................................................................ 16
Water Intake Strainer .................................................. 16
Changing the Impeller ................................................ 16
Cooling System [Fresh Water Cooled Modelst ............. .17
Raw Water Pumps [Overhaul) ........................................ .18
Re-Assembly .............................................................. 19
Cooling System ............................................................... 20
Thermostat. ................................................................. 21
Heat Exchanger ......................................................... .21
Carburetor ........................................................................ 22
DC Circuit/Battery .......................................................... 23
Shore Power Transfer Switch ....................................... 23
Electronic Governor ....................................................... 24
Engine Adjustments ....................................................... 25
Adjusting the Drive
Belt ............................................ 25
Oil Pressure ................................................................ 25
Engine Compression Test ........................................... 26
Water
Pump Belt ........................................................ 26
Ignition Timing ........................................................... 26
Spark Plug .................................................................. 27
Thermostat [Raw Water Cooled Model] .................... 27
Valve Clearance .......................................................... 28
Replacing the Timing
Belt ......................................... 29
Troubleshooting Guide ................................................... 30
Wiring Diagram ............................................................... 32
Generator Information ................................................... 33
BCG/BPMG Troubleshooting ......................................... .34
BCG Internal Wiring Diagram ....................................... 35
lay-Up and Recommissioning ...................................... 36
Flushing The Cooling System ....................................... 37
Generator Specifications ............................................. .38
Metric Conversions ........................................................ 39
Suggested Spare Parts ................................................. ~40
*Models manufactured with heat exchangers for cooling with fresh
water/coolant
or raw water cooled models that have been converted to .
fresh cooling via WESTERBEKE'S FRESH WATER COOLING
KIT.
Engines & Generators
1