Yamaha fzs 600 1998 User Manual

Manual divided into chapters indicated by abbreviation and symbol in upper right corner.

Chapters divided into sections with titles at the top of each page.

Sub-section titles are in smaller print than section titles.

Exploded diagrams clarify parts and steps in removal/disassembly sections.

Numbers in diagrams indicate job order; circled numbers indicate disassembly steps.

Symbols indicate parts requiring lubrication or replacement, refer to 'SYMBOLS'.

Chart with job order, part names, and notes accompanies exploded diagrams.

Jobs needing more info are described sequentially, including special tools and technical data.

Symbols 1-9 identify the subject matter of each chapter.

Symbols 10-17 indicate specific procedures like lubrication, special tools, etc.

Symbols 18-23 in diagrams specify lubricant types and lubrication points.

Symbols 24-25 indicate actions like applying locking agent or using new parts.

General information about the motorcycle.

Technical specifications for the motorcycle.

Guidelines for regular maintenance and adjustments.

Information related to the engine.

Details about the motorcycle's cooling system.

Information regarding the carburetors.

Details about the motorcycle's chassis components.

Information pertaining to the electrical system.

Guidance for diagnosing and resolving issues.

Details vehicle identification number and model code for parts ordering.

Provides general guidelines for maintenance, part replacement, and seals.

Outlines steps before dismantling components, emphasizing cleanliness and part organization.

Recommends using genuine Yamaha parts and specified oils/greases for longevity.

Details replacement of gaskets, seals, and O-rings during overhauls and lubrication during reassembly.

Specifies replacement of lock washers, plates, and cotter pins after tightening fasteners.

Guidance on installing bearings and oil seals, noting lubrication and handling precautions.

Instructions for checking and installing circlips, emphasizing replacement of piston pin clips.

Procedure for checking electrical leads, couplers, and connectors for stains, rust, and moisture.

Lists special tools necessary for tune-up and assembly, emphasizing proper tool usage.

Provides overall dimensions, weight, engine type, displacement, and fuel/fluid capacities.

Lists standard and limit values for engine components like cylinder, camshaft, piston, and rings.

Specifies tightening torques for standard fasteners based on thread pitch and size.

Details lubrication points for engine and chassis components with corresponding symbols.

Illustrates routing of coolant hoses and components in the cooling system.

Diagrams showing oil flow paths and lubrication points within the engine and transmission.

Illustrates the correct routing and securing of various cables and hoses throughout the motorcycle.

Provides information on recommended inspections and adjustments for reliable vehicle operation.

Details scheduled checks and lubrication jobs for fuel lines, filters, spark plugs, and tires.

Procedure for removing and installing front cowling, seat, side covers, and fuel tank.

Covers valve clearance adjustment, carburetor synchronization, and engine oil checks.

Details adjustments for front and rear brakes, steering head, and tire checks.

Covers battery checks, fuse inspection, headlight beam adjustment, and system checks.

Procedure for removing the engine, including drive sprocket, exhaust pipe, leads, and hoses.

Covers removal, checking, and installation of camshafts, caps, and related components.

Details removal, checking, and installation of the cylinder head, including warpage measurement.

Covers removal, checking, and installation of valves, springs, guides, and seats.

Details removal, checking, and installation of cylinders, pistons, and rings, including clearance measurements.

Covers removal, checking, and installation of clutch components like plates, springs, and housing.

Details checking and installation of the shift shaft, forks, and drum.

Covers removal, checking, and installation of the stator coil, starter clutch, and AC magneto rotor.

Details removal, checking, and assembly of the oil pan, oil strainer, and oil pump.

Covers disassembly, checking, and assembly of the crankcase, including bearings.

Details removal, checking, and installation of the crankshaft, connecting rods, and bearings.

Covers removal, checking, and installation of transmission components like axles and gears.

Details checking and installation of shift forks, guide bars, and the shift drum assembly.

Covers removal, checking, and installation of the radiator and its components.

Details checking, assembly, and installation of the thermostat and its housing.

Covers removal, checking, and installation of the water pump assembly.

Procedure for removing and installing the air filter case.

Covers removal, disassembly, checking, assembly, and installation of carburetors.

Details how to measure and adjust the fuel level in the carburetor float chambers.

Provides procedures for checking and adjusting the throttle position sensor angle and resistance.

Covers removal, checking, and installation of the front wheel, brake discs, and static balance.

Details removal, checking, and installation of rear wheel, brake disc, and sprocket, including static balance.

Covers replacement of brake pads, master cylinders, and calipers for both front and rear brakes.

Details removal, disassembly, checking, assembly, and installation of the front fork legs.

Covers removal, checking, and installation of the handlebar, grips, and levers.

Details removal, checking, and installation of the steering head components, including bearings.

Covers removal, checking, and installation of the rear shock absorber assembly and relay arm.

Details removal, checking, and installation of the swingarm and drive chain, including lubrication.

Identifies and illustrates key electrical components of the motorcycle.

Provides a comprehensive wiring diagram for the motorcycle's electrical systems.

Details steps for checking switch continuity and terminal connections using a pocket tester.

Covers troubleshooting for spark plugs, ignition coils, and related components.

Details troubleshooting for starter motor, relays, switches, and battery connections.

Covers troubleshooting for battery charging issues, stator coil resistance, and voltage checks.

Troubleshooting guide for headlights, indicators, taillights, and meter lights.

Troubleshooting for turn signals, brake lights, indicator lights, and horn operation.

Troubleshooting for fan motor and water temperature meter issues.

Covers troubleshooting for fuel pump operation, relay, and resistance checks.

Explains the motorcycle's self-diagnosis system for throttle position and speed sensors.

Lists potential causes for starting issues related to fuel, electrical, compression, and ignition systems.

Identifies common causes for poor idle speed related to carburetors and electrical systems.

Covers issues affecting performance at medium to high speeds, referencing other sections.

Lists causes for hard shifting, non-moving pedal, and jumps-out-of-gear conditions.

Details causes for clutch slipping and dragging, related to cable, springs, plates, and oil.

Identifies causes of engine overheating across ignition, fuel, cooling, compression, and oil systems.

Lists causes for engine overcooling, primarily related to cooling fan and thermostat.

Covers causes of poor braking effect, including disc wear, fluid issues, and caliper problems.

Lists causes for front fork malfunction, including bent tubes, damaged springs, and oil leaks.

Identifies causes of unstable handling related to handlebar, steering, swingarm, tires, and wheels.

Troubleshooting for lighting and signal system failures like non-working headlights, flashers, and horn.