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YASKAWA U1000 iQpump Drive User Manual

YASKAWA U1000 iQpump Drive
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Quick Start Procedure
U1000 iQpump Drive
Low Harmonic Regenerative Pump Controller
Models:
200 V Class: 10 to 100 HP ND
400 V Class: 7.5 to 350 HP ND
Ty pe: CIMR-UW
MANUAL NO. TOEPYAIUPW02A
PUBLISHED FEBRUARY 2017
Revision: <1>
DRIVE SOFTWARE PRG: 0030
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YASKAWA U1000 iQpump Drive Specifications

General IconGeneral
SeriesU1000
TypeiQpump Drive
Output Voltage Range0 to Input Voltage
Power Range0.4 to 220 kW
Control MethodV/f Control
EnclosureIP20
Communication ProtocolsModbus RTU, BACnet MS/TP, Ethernet/IP
ApplicationPump Control
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Short Circuit, Ground Fault
Operating Temperature-10°C to +50°C (14°F to 122°F)
Storage Temperature-20°C to 65°C (-4°F to 149°F)
Humidity5% to 95% (non-condensing)
AltitudeUp to 1000m (3280ft) without derating
Input Voltage200-240V, 380-480V

Summary

Identify Model for Installation

Verify Model and Ratings

Procedure to verify the drive's model number and motor nameplate ratings.

Verify Main Power Source

Check if the main power source meets the drive's input power requirements.

Perform Mechanical Installation

Verify Installation Environment

Ensures installation conditions (environment, temperature, humidity) are suitable for the drive.

Maintain Installation Clearances

Details required spacing around the drive for proper cooling and operation.

Motor Line Power Connection

Remove Drive Front Cover

Instructions for safely removing the drive's front cover.

Connect Input Power and Motor Wiring

Guides on connecting input power and motor wiring to the drive terminals.

Select Start/Stop and Speed Method

Safety: De-energize Drive Before Access

Safety instruction to de-energize the drive before accessing terminal covers.

Remove Drive Terminal Covers

Procedure for removing the drive's terminal covers.

Select Start/Stop Control Method

Choosing between HOA keypad or external switch for start/stop control.

External Switch Start/Stop Control

Details on setting up start/stop control using external switches.

Select Start/Stop and Speed Method (Continued)

Feedback Signal Wiring for Transducers

Wiring instructions for 4-20 mA and 0-10 V transducers for feedback signals.

Select Start/Stop and Speed Method (Continued)

Parameter Setting Example

Step-by-step guide for setting drive parameters using the keypad.

Real-time Clock Setup

Set Drive Real-time Clock

Procedure to set the drive's internal real-time clock upon initial power-up.

Application Setup

Configure for Pump Application

Selecting application macros for pump applications.

Application Macro Setting Example

Detailed example of setting the Application Macro via parameter A1-03.

Application Setup (Continued)

Enter Application Parameters

Steps to enter and modify application-specific drive parameters.

Parameter Overview: Quick Setting Menu (Simplex) Pressure Control

Application Preset Parameter (A1-06)

Description of A1-06 Application Preset parameter.

Motor Rated Current (E2-01)

Setting the E2-01 Motor Rated Current parameter.

Number of Motor Poles (E2-04)

Setting the E2-04 Number of Motor Poles parameter.

Feedback Device Scaling (P1-03)

Setting the P1-03 Feedback Device Scaling parameter.

PID Controller Setpoint 1 (Q1-01)

Setting the Q1-01 PID Controller Setpoint 1 parameter.

Start/Drawn Down Level Options (P1-04)

Description of P1-04 Start/Drawn Down Level programming options.

Parameter Overview: Quick Setting Menu (Simplex) (Continued)

Absolute Start/Draw Down Level

How to set the Start/Draw Down Level as an absolute value.

Delta Start/Draw Down Level

How to set the Start/Draw Down Level as a delta from the system setpoint.

Minimum Pump Speed (P1-06)

Setting the P1-06 Minimum Pump Speed parameter.

Auto Mode Run Power Down (P4-10)

Description of P4-10 AUTO Mode Operator Run Power Down Storage.

HAND Key Function Selection (P5-04)

Description of P5-04 HAND Key Function Selection.

Fine-tune Settings for Pumping Application

Feedback Unit and Scaling

Details on setting system feedback units and scaling.

Start/Draw Down Level - Positive Start

Graphical example of positive start level setup for the pump system.

Start/Draw Down Level - Negative Start

Graphical example of negative start level setup for the pump system.

Sleep Mode Example

Example illustration of the drive's sleep mode operation.

Pump System Fault Setup

Setting parameters for 'Setpoint Not Met' fault conditions.

Low/High Feedback Level Detection

Setting parameters for low and high feedback level fault detection.

Fine-tune Settings for Pumping Application (Continued)

Pre-Charge Operation Configuration

Configuration for pre-charge operation before normal pump system startup.

Thrust Bearing for Submersible Motors

Using the Thrust Bearing function for submersible motors.

Auto Operation Power Down Storage

Enabling automatic restart after power failure in AUTO mode.

Verify Pump Rotation and Transducer Feedback

Check Motor Direction and Operation

Initial check of motor direction and operation status via HOA keypad.

Motor Rotation Test Procedure

Procedure for testing motor rotation using the HOA keypad.

Verify Pump Rotation and Transducer Feedback (Continued)

Exchange Output Leads for Rotation Correction

Instructions for swapping motor leads to correct rotation direction.

Feedback Signal Check on Display

Verifying the feedback signal displayed matches the pressure gauge.

AUTO Mode Operation

AUTO Mode Operation (Continued)

Place Drive into AUTO Mode

Procedure to activate AUTO mode on the drive.

Set System Setpoint for AUTO Mode

How to set the system setpoint for AUTO mode operation.

AUTO Mode Operation (Continued)

Set System Setpoint: Graphical Guide

Visual guide to setting the system setpoint and understanding start conditions.

Hand Mode Operation

Configure HAND Mode

Tasks required to operate the drive in HAND mode.

Adjust Hand Speed from Analog Input

Configuration for adjusting HAND speed using an analog input.

Programming Advanced Parameters

Integral Time Setting (b5-03)

Setting the b5-03 Integral Time for PID control loop tuning.

Feedback Loss Detection (b5-12)

Description of b5-12 Feedback Loss Detection parameter.

Acceleration Time 1 (C1-01)

Setting the C1-01 Acceleration Time for system performance.

System Protection Faults (L5 Parameters)

Overview of L5 parameters for drive system protection and auto-restart.

Programming Advanced Parameters (Continued)

Minimum Pump Speed (P1-06)

Setting the P1-06 Minimum Pump Speed for low-flow conditions.

Sleep Delay Time (P2-03)

Setting the P2-03 Sleep Delay Time parameter.

Thrust Bearing Frequency (P4-12)

Description of P4-12 Thrust Bearing Frequency parameter.

Utility Start Delay (P4-17)

Setting P4-17 Utility Start Delay for power-up run command.

Sleep and Anti-No-Flow (ANF) Detection

Verify No-Flow Pressure Hold

Checking system pressure hold during a no-flow condition.

Adjust Pressure Drop Detection (P2-25)

Adjusting P2-25 for pressure drop detection in no-flow situations.

Verify ANF Timer Operation

Verifying ANF Timer (U1-99) increments and resets correctly.

Test ANF Timer and Speed Reduction

Testing ANF timer and observing speed reduction to minimum pump speed.

Verify Sleep/Wake-up Operation

Verifying sleep and wake-up operation of the pump system.

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