EasyManua.ls Logo

YASKAWA iQpump Micro CIMR-PW Series User Manual

YASKAWA iQpump Micro CIMR-PW Series
444 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP YAIQPM 03B
User Manual
iQpump Micro AC Drive
Compact Intelligent Pump Controller
Models:
200 V Class, Single-Phase Input: 1 to 5 HP ND
200 V Class, Three-Phase Input: 1.5 to 25 HP ND
400 V Class, Three-Phase Input: 1 to 25 HP ND
Type: CIMR-PW
Receiving
1
Mechanical Installation
2
Electrical Installation
3
Start-Up Programming &
Operation
4
Parameter Details
5
Troubleshooting
6
Periodic Inspection &
Maintenance
7
Specifications
A
Parameter List
B
MEMOBUS/Modbus
Communications
C
Standards Compliance
D

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the YASKAWA iQpump Micro CIMR-PW Series and is the answer not in the manual?

YASKAWA iQpump Micro CIMR-PW Series Specifications

General IconGeneral
BrandYASKAWA
ModeliQpump Micro CIMR-PW Series
CategoryController
LanguageEnglish

Summary

Receiving

Section Safety

Safety precautions for the receiving process, including handling and inspection of the drive.

Model Number and Nameplate Check

Procedure to verify the received drive's model number and check the nameplate information.

Mechanical Installation

Section Safety

Safety precautions related to mechanical installation of the drive.

Installation Environment

Specifies the required environmental conditions for proper drive installation.

Installation Orientation and Spacing

Details on the correct installation orientation and required spacing for airflow.

Exterior and Mounting Dimensions

Provides the external dimensions and mounting information for various drive models.

Electrical Installation

Section Safety

Safety precautions for electrical installation, including wiring and power connections.

Standard Connection Diagram

Illustrates the standard wiring diagram for connecting the drive and peripheral devices.

Terminal Block Configuration

Shows the main circuit terminal block configurations for different drive sizes.

Protective Covers

Procedure for removing and reattaching protective covers before and after wiring.

Preparing IP66/NEMA 4X, UL Type 4X Enclosure Drives for Wiring

Steps for preparing IP66/NEMA 4X enclosure drives for wiring, including cable gland selection.

Main Circuit Wiring

Details on functions, specifications, and procedures for wiring the main circuit terminals.

Control Circuit Wiring

Explains the functions and wiring procedures for control circuit terminals.

I/O Connections

Covers the sinking/sourcing mode switch and transistor input signal configurations.

Main Frequency Reference

Details on selecting analog input signals for frequency reference.

Wiring Checklist

A checklist to ensure all wiring connections are correct before test run.

Start-Up Programming & Operation

Section Safety

Safety precautions for starting up and programming the drive for initial operation.

Drive Start-Up Preparation

Checklist and procedures for preparing the drive for start-up.

Powering Up the Drive

Instructions and checklist for powering up the drive and checking the operation status display.

Using the Standard Digital LED Operator

Explanation of the LED operator keys, displays, and basic functions for operation.

The Drive and Programming Modes

Describes the two main operating modes: Drive Mode and Programming Mode.

Using the Optional HOA Keypad

Details on using the optional HOA keypad for commands, parameter changes, and data display.

Pump Application Presets

Lists parameters affected by different application presets for pump control.

iQpump Presets and Functions

Describes iQpump presets and functions like Pump Down Level Control and General Purpose Mode.

Auto-Tuning

Explains the process of auto-tuning the motor for optimal performance.

No-Load Operation Test Run

Procedure for operating the drive with the motor uncoupled from the load during a test run.

Test Run with Load Connected

Instructions for connecting the load and running the motor and load together.

Verifying Parameter Settings and Backing Up Changes

Guidance on checking parameter settings and backing them up to prevent accidental modification.

Test Run Checklist

A checklist to review before performing a test run.

Parameter Details

A: Initialization Parameters

Covers parameters for initial setup like language, access levels, and password.

B: Application

Application parameters for frequency reference, run command, PID control, and timers.

C: Tuning

Parameters for acceleration/deceleration, S-curves, slip, torque compensation, and carrier frequency.

D: Reference Settings

Parameters for setting various frequency references, including multi-step speeds and jump frequencies.

E: Motor Parameters

Parameters for configuring V/f patterns and motor data for optimal control.

F: Option Settings

Parameters for configuring communication option cards and fault detection methods.

H Parameters: Multi-Function Terminals

Parameters for assigning functions to multi-function digital input and output terminals.

L: Protection Functions

Parameters for motor protection, drive protection, and power loss ride-thru.

N: Special Adjustments

Parameters for advanced adjustments like Hunting Prevention and Overexcitation Braking.

O: Operator Related Parameters

Parameters related to the digital operator display settings and keypad functions.

P: Pump Parameters

Parameters specific to pump applications, including basic settings, protection, and advanced features.

Q: PID Controller Parameters

Parameters for configuring the PID controller, including setpoints, output limits, and ripple regulation.

S: Special Application

Parameters for special application functions like emergency override and drive protection.

T: Motor Tuning

Parameters for tuning the motor and drive for optimal performance through auto-tuning.

U: Monitors

Parameters that allow viewing drive status, fault information, and other operational data.

Troubleshooting

Section Safety

Safety precautions to follow before performing any troubleshooting procedures.

Drive Faults, Alarms, Errors, and Messages

Lists and describes various drive faults, alarms, errors, and messages.

Fault Detection

Details fault displays, their causes, and possible solutions for troubleshooting.

Alarm Detection

Provides information on alarm codes, their causes, and possible solutions.

Operator Programming Errors

Identifies operator programming error codes, their causes, and solutions.

Copy Function Related Displays

Lists tasks, errors, and troubleshooting steps related to the copy function.

Digital Operator Display Messages

Lists messages and errors that may appear during normal pump operation.

Periodic Inspection & Maintenance

Section Safety

Safety precautions for performing periodic inspection and maintenance on the drive.

Inspection

Provides recommended periodic inspections and checklists for maintaining drive performance.

Periodic Maintenance

Details on maintenance schedules, including replacement parts and performance life monitors.

Drive Cooling Fans

Information on cooling fan replacement, including part numbers and procedures.

Drive Replacement

Procedures for replacing serviceable parts and the entire drive unit.

Appendix: A Specifications

Power Ratings

Details the power ratings for single-phase and three-phase drive models.

Drive Specifications

Provides detailed specifications for control methods, functions, and protection features.

Drive Watt Loss Data

Lists watt loss data for different drive models under various operating conditions.

Drive Derating Data

Information on how ambient temperature, altitude, and carrier frequency affect drive capacity.

Appendix: B Parameter List

PARAMETER GROUPS

Lists all parameters organized by functional groups.

A: INITIALIZATION PARAMETERS

Covers parameters for initial setup like language, access levels, and password.

B: APPLICATION

Application parameters for frequency reference, run command, PID control, and timers.

C: TUNING

Parameters for acceleration/deceleration, S-curves, slip, torque compensation, and carrier frequency.

D: REFERENCES

Parameters for setting various frequency references, including multi-step speeds and jump frequencies.

E: MOTOR PARAMETERS

Parameters for configuring V/f patterns and motor data for optimal control.

F: OPTIONS

Parameters for configuring communication option cards and fault detection methods.

H PARAMETERS: MULTI-FUNCTION TERMINALS

Parameters for assigning functions to multi-function digital input and output terminals.

L: PROTECTION FUNCTION

Parameters for motor protection, drive protection, and power loss ride-thru.

N: ADVANCED PERFORMANCE SET-UP

Parameters for advanced adjustments like Hunting Prevention and Overexcitation Braking.

O: OPERATOR RELATED PARAMETERS

Parameters related to the digital operator display settings and keypad functions.

P: PUMP PARAMETERS

Parameters specific to pump applications, including basic settings, protection, and advanced features.

Q: PID CONTROLLER PARAMETERS

Parameters for configuring the PID controller, including setpoints, output limits, and ripple regulation.

S: SPECIAL APPLICATION

Parameters for special application functions like emergency override and drive protection.

T: MOTOR TUNING

Parameters for tuning the motor and drive for optimal performance through auto-tuning.

U: MONITORS

Parameters that allow viewing drive status, fault information, and other operational data.

Appendix: C MEMOBUS/Modbus Communications

SECTION SAFETY

Safety precautions for MEMOBUS/Modbus communications.

MEMOBUS/MODBUS CONFIGURATION

Details how drives can be controlled via serial communications using MEMOBUS/Modbus.

COMMUNICATION SPECIFICATIONS

Lists the MEMOBUS/Modbus specifications including interface, speeds, and protocols.

CONNECTING TO A NETWORK

Explains the connection of a drive to a MEMOBUS/Modbus network and network termination.

MEMOBUS/MODBUS SETUP PARAMETERS

Describes parameters necessary to set up MEMOBUS/Modbus communications.

DRIVE OPERATIONS BY MEMOBUS/MODBUS

Explains drive operations controllable via MEMOBUS/Modbus based on parameter settings.

COMMUNICATIONS TIMING

Details message timing for preventing overrun and data loss in slave drives.

MESSAGE FORMAT

Describes the message format for sending and receiving commands and responses.

MESSAGE EXAMPLES

Provides examples of command and response messages for register reading and loopback tests.

MEMOBUS/MODBUS DATA TABLE

Lists all MEMOBUS/Modbus data including command, monitor, and broadcast data.

ENTER COMMAND

Explains the use of Enter commands for parameter value changes via MEMOBUS/Modbus.

COMMUNICATION ERRORS

Lists MEMOBUS/Modbus errors, their causes, and possible solutions.

SELF-DIAGNOSTICS

Procedure for performing self-diagnosis of the serial communication interface circuits.

Appendix: D Standards Compliance

SECTION SAFETY

Safety precautions related to standards compliance.

EUROPEAN STANDARDS

Details CE mark compliance, Machinery Directive, Low Voltage Directive, and EMC guidelines.

UL AND CSA STANDARDS

Covers UL/cUL standards compliance, industrial control equipment certification, and motor overload protection.

UL STANDARDS

Details UL standards compliance, installation area, ambient temperature, and chemical resistance.

Related product manuals