YASKAWA P1000 User Manual

YASKAWA AC Drive P1000
Industrial Fan and Pump Drive
Quick Start Guide
MANUAL NO. TOEP YAIP1U 01B
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: CIMR-PU
A
Models:
200 V Class: 3/4 to 175 HP ND
400 V Class: 3/4 to 1000 HP ND
600 V Class: 2 to 250 HP ND

YASKAWA P1000 Specifications

General

Operating Temperature	-10°C to +50°C (14°F to 122°F)
Cooling Method	Fan Cooled
Output Voltage	0-Input Voltage
Output Frequency	0-400 Hz
Frequency Range	0.1-400 Hz
Power Rating	0.4 kW to 630 kW
Control Method	V/f Control
Overload Capacity	150% for 60 seconds
Protection Functions	Overcurrent, Overvoltage, Undervoltage, Overheat, Short Circuit, Ground Fault
Protection Features	Electronic Thermal Overload Protection
Communication	Modbus RTU
Communication Interface	RS-485
Humidity	5% to 95% (non-condensing)
Altitude	Up to 1000m (3280ft) without derating
Enclosure Rating	IP20

Summary

1. RECEIVING

1.1 MODEL NUMBER AND NAMEPLATE CHECK

Verifies drive model and checks information on the nameplate.

2. MECHANICAL INSTALLATION

2.1 MECHANICAL INSTALLATION

Outlines specifications, procedures, and environment for proper mechanical installation.

Installation Orientation and Spacing

Details correct drive orientation and spacing requirements for proper cooling.

Instructions on Installation Using the Eye Bolts

Provides instructions and precautions for installing the drive using eye bolts for suspension.

IP20/NEMA Type 1 Enclosure Drives

Details dimensions and specifications for IP20/NEMA Type 1 enclosure drives.

IP00/Open Type Enclosure Drives

Lists dimensions and specifications for IP00/Open Type enclosure drives.

IP20/NEMA Type 1 Kit Selection

Explains how to select the appropriate IP20/NEMA Type 1 Kit for converting IP00/Open Type models.

3. ELECTRICAL INSTALLATION

3.1 STANDARD CONNECTION DIAGRAM

Illustrates standard wiring connections for the drive and peripheral devices.

3.2 MAIN CIRCUIT CONNECTION DIAGRAM

Shows wiring diagrams for the main power circuit connections of the drive.

3.3 TERMINAL COVER

Details procedures for removing and reattaching the terminal cover for wiring access.

3.4 DIGITAL OPERATOR AND FRONT COVER

Explains how to remove and reattach the digital operator and front cover for access.

3.5 TOP PROTECTIVE COVER

Provides instructions for removing and reattaching the top protective cover.

3.6 MAIN CIRCUIT WIRING

Covers functions, procedures, and safety for wiring the main circuit terminals.

3.7 CONTROL CIRCUIT WIRING

Details functions of control circuit terminal blocks and input/output terminals.

3.8 CONTROL I/O CONNECTIONS

Explains sinking/sourcing modes for digital inputs and using pulse train output.

3.9 CONNECT TO A PC

Describes how to connect the drive to a PC for monitoring and parameter management using DriveWizard.

3.10 WIRING CHECKLIST

Provides a checklist to ensure all wiring and installation steps are completed correctly.

Preface & General Safety

i.1 PREFACE

Introduces Yaskawa products, responsibilities, and manual usage.

i.2 GENERAL SAFETY

Provides essential safety messages, conventions, and warnings for safe operation.

Safety Messages

Details critical safety messages including DANGER, WARNING, CAUTION, and NOTICE conventions.

General Application Precautions

Covers precautions for selection, installation, and settings like reactors and drive capacity.

4. START-UP PROGRAMMING & OPERATION

4.1 USING THE DIGITAL OPERATOR

Explains how to use the digital operator for commands, parameter editing, and data display.

4.2 THE DRIVE, PROGRAMMING, AND CLOCK ADJUSTMENT MODES

Describes the different operating modes: Drive, Programming, and Clock Adjustment for parameter settings.

Real-Time Clock (RTC)

Covers setting and adjusting the drive's real-time clock, including initial setup and manual adjustment.

4.3 START-UP FLOWCHART

Provides a step-by-step flowchart summarizing the drive start-up procedure.

4.4 POWERING UP THE DRIVE

Guides the user through powering up the drive and checking the status display.

4.5 APPLICATION SELECTION

Explains how to select application presets for common applications and assign terminal functions.

4.6 BASIC DRIVE SETUP ADJUSTMENTS

Details essential basic settings for initial drive operation, including initialization and parameter setup.

4.7 AUTO-TUNING

Describes types of Auto-Tuning and how it automatically sets V/f pattern and motor parameters.

4.8 NO-LOAD OPERATION TEST RUN

Guides through operating the drive with the motor decoupled from the load for testing.

4.9 TEST RUN WITH LOAD CONNECTED

Details procedures and precautions for testing the drive with the connected motor and load.

4.10 TEST RUN CHECKLIST

Provides a checklist to review before performing a test run to ensure all items are covered.

4.11 FAN AND PUMP APPLICATION PRESETS

Lists parameters affected by the different application presets for fan and pump configurations.

5. TROUBLESHOOTING

5.1 DRIVE ALARMS, FAULTS, AND ERRORS

Describes drive faults, alarms, and errors and provides guidance for troubleshooting.

5.2 FAULT DETECTION

Details detected faults, their causes, and possible solutions for troubleshooting.

5.3 ALARM DETECTION

Lists alarm codes, their causes, and possible solutions for troubleshooting alarms.

5.4 OPERATOR PROGRAMMING ERRORS

Explains operator programming error codes, their causes, and possible solutions.

5.5 AUTO-TUNING FAULT DETECTION

Details Auto-Tuning fault codes, their causes, and possible solutions.

5.6 COPY FUNCTION RELATED DISPLAYS

Lists tasks, errors, and troubleshooting steps related to the copy function.

Fault Reset Methods

Explains the procedures for resetting faults after they occur.

6. PERIODIC INSPECTION & MAINTENANCE

6.1 INSPECTION

Outlines recommended daily and periodic inspections to maintain drive performance and avoid deterioration.

6.2 PERIODIC MAINTENANCE

Describes preventive maintenance for components like fans, capacitors, and IGBTs based on wear.

6.3 DRIVE REPLACEMENT

Provides step-by-step instructions for replacing the drive, including handling precautions.

7. PERIPHERAL DEVICES & OPTIONS

7.1 OPTION CARD INSTALLATION

Gives instructions on installing option cards and connecting them to the drive.

Communication Option Installation Example

Illustrates the process of installing a communication option card, including cover removal and wiring.

Appendix A SPECIFICATIONS

A.1 POWER RATINGS

Lists power ratings, input/output specifications, and overload tolerance for various drive models.

A.2 DRIVE SPECIFICATIONS

Details control characteristics, protection functions, environment, and safety standards of the drive.

A.3 DRIVE WATT LOSS DATA

Provides watt loss data (heatsink, interior unit, total) for different drive models under normal duty.

Appendix B PARAMETER LIST

B.1 A: INITIALIZATION PARAMETERS

Lists initialization parameters, including language, access level, and initialization settings.

B.2 b: APPLICATION

Details application parameters for run command, braking, speed search, PID control, and energy saving.

B.3 C: TUNING

Covers parameters for adjusting acceleration/deceleration times, S-curves, torque compensation, and carrier frequency.

B.4 d: REFERENCES

Lists parameters for setting various frequency references, including upper/lower limits and jump frequency.

B.5 E: MOTOR PARAMETERS

Details parameters related to V/f patterns, motor data (current, voltage, poles), and analog monitor card settings.

B.6 H PARAMETERS: MULTI-FUNCTION TERMINALS

Lists functions for multi-function digital inputs (S1-S8) and outputs (M1-M4, MD-ME-MF).

B.7 L: PROTECTION FUNCTION

Details parameters for motor protection, momentary power loss ride-thru, and stall prevention.

B.8 n: SPECIAL ADJUSTMENT

Covers parameters for advanced characteristics like hunting prevention, high slip braking, and overexcitation braking.

B.9 o: OPERATOR-RELATED SETTINGS

Details parameters for configuring the digital operator display, keypad functions, and copy functions.

B.10 S: SPECIAL APPLICATION

Lists parameters for special applications like dynamic noise control and programmable run timers.

B.11 T: MOTOR TUNING

Explains parameters for tuning the motor and drive, including induction motor auto-tuning.

B.12 U: MONITORS

Lists parameters for monitoring drive status, fault information, and operation data.

Appendix C STANDARDS COMPLIANCE

C.1 EUROPEAN STANDARDS

Explains CE mark compliance, Low Voltage Directive, and EMC guidelines for European standards.

C.2 UL AND CSA STANDARDS

Details UL/cUL and CSA certifications, installation area, and main circuit terminal wiring requirements.