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YASKAWA motoman NX100 User Manual

YASKAWA motoman NX100
405 pages
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Motoman, Incorporated
805 Liberty Lane
West Carrollton, OH 45449
TEL: (937) 847-6200
FAX: (937) 847-6277
24-Hour Service Hotline: (937) 847-3200
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Part Number: 149201-1
Release Date: February 5, 2004
Document Version:
3
Document Status: Final

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YASKAWA motoman NX100 Specifications

General IconGeneral
BrandYASKAWA
Modelmotoman NX100
CategoryController
LanguageEnglish

Summary

Chapter 1 Introduction

About This Document

Provides system information, sections overview, reference documents, and customer service contacts.

Reference to Other Documentation

Lists related manuals and documentation for additional information on the NX100 controller.

Customer Service Information

Provides contact details for technical assistance and information required when calling for support.

Chapter 2 Safety

Introduction

Introduces safety considerations, emphasizing user responsibility for compliance with codes and standards.

Standard Conventions

Explains signal words (DANGER, WARNING, CAUTION, NOTE) used for hazard communication and severity.

General Safeguarding Tips

Offers essential safety practices for operating, programming, and maintaining the robot system and equipment.

Mechanical Safety Devices

Lists available safety measures like fences, interlocks, and warning lights for personnel and equipment protection.

Installation Safety

Provides guidelines for safe installation, including work envelope identification and safety fence placement.

Programming Safety

Offers tips for safe programming, including warnings about modifications and backup procedures.

Operation Safety

Provides crucial safety tips for operating the robot system, including work envelope checks and emergency stop procedures.

Maintenance Safety

Details safety precautions for performing maintenance, including equipment checks and proper replacement parts.

1 Safety

For Your Safety

Emphasizes understanding manuals, observing precautions, and user responsibility for safety codes.

Special Training

Mandates required training for personnel teaching or inspecting the manipulator.

Motoman Manual List

Stresses the importance of having and being familiar with all MOTOMAN manuals.

Personnel Safety

Outlines essential safety precautions for all personnel working with MOTOMAN equipment.

Motoman Safety

Covers safety aspects related to installation, wiring, work area, and operation.

Installation and Wiring Safety

Details safety considerations for installing and wiring the manipulator.

Work Area Safety

Provides precautions for ensuring safety within the robot's work area.

Operation Safety

Details crucial safety tips for operating the robot system.

2 Product Confirmation

Contents Confirmation

Guides users to confirm the standard delivery items upon receiving the product.

Order Number Confirmation

Instructs users to confirm that the order numbers on the manipulator and controller match.

3 Installation

Handling Procedure

Provides essential precautions for safely handling the controller, including using cranes and forklifts.

Using a Crane to Move the Controller

Details safety checks and procedures when using a crane for controller movement.

Using a Forklift to Move the Controller

Outlines precautions for safely handling the controller using a forklift.

Place of Installation

Lists the environmental and site conditions required for proper NX100 installation.

Location

Provides guidelines on selecting an appropriate location for the NX100 controller relative to the manipulator.

Mounting the Controller

Instructs on how to securely attach the controller to the floor or rack using specified methods.

4 Connection

Notes on Cable Junctions

Offers important guidelines for proper and safe cable wiring and connections.

Power Supply

Details the requirements and procedures for connecting the three-phase power supply.

Three-Phase Power Supply

Describes the specifications of the three-phase power supply and connection requirements.

Noise Filter Installation

Explains when and how to install a noise filter to mitigate power source noise.

Leakage Breaker Installation

Guides the installation of leakage breakers compatible with the NX100 inverter.

Primary Power Supply Switch Installation

Details the installation of primary power supply switches based on manipulator capacity.

Connection Methods

Provides diagrams and steps for connecting the manipulator, cables, and programming pendant.

Connecting the Primary Power Supply

Details the procedure for connecting the primary power supply to the NX100 controller.

Connecting the Manipulator Cable

Provides instructions for physically connecting the manipulator cable to the NX100.

Connecting the Programming Pendant

Explains how to connect the programming pendant cable to the controller cabinet.

5 Turning ON and OFF the Power Supply

Turning ON the Main Power Supply

Details the procedure for safely powering on the main supply, including initial diagnosis.

Initial Diagnosis

Explains the initial diagnosis process performed by the NX100 upon power-up.

When Initial Diagnosis are Complete

Describes the condition data saved by the NX100 after the initial diagnosis is complete.

Turning ON the Servo Power

Explains how to turn on the servo power in both Play and Teach modes.

During Play Mode

Describes the safety conditions and steps for turning on servo power in Play Mode.

Play Mode Enable

Explains the Play Mode Enable interlock function and how to switch to Play mode.

During Teach Mode

Details the procedure for turning on servo power and using the Enable switch in Teach Mode.

Turning OFF the Power Supply

Covers procedures for turning off both servo and main power supplies.

Turning OFF the Servo Power (Emergency Stop)

Explains how to turn off servo power using the emergency stop button.

Turning OFF the Main Power

Details the process of turning off the main power supply after servo power is off.

6 NX100 Specification

Specification List

Lists detailed technical specifications for the NX100 controller, including construction, power, and I/O.

Function List

Provides an overview of the programming pendant operations, safety features, and maintenance functions.

Programming Pendant

Describes the material, dimensions, display, and operated units of the programming pendant.

Equipment Configuration

Explains the arrangement of units and circuit boards within the NX100 equipment.

Arrangement of Units and Circuit Boards

Shows the physical layout of components in small, medium, and large capacity NX100 units.

Cooling System of the Controller Interior

Describes the airflow path and fans used for cooling the controller's interior.

7 Description of Units and Circuit Boards

Power Supply Contactor Unit

Details the components and function of the power supply contactor unit.

Power Supply Contactor Sequence Circuit Board (JANCD-NTU01-)

Explains the functions of the power supply contactor sequence circuit board.

Connection for Tool Shock Sensor (SHOCK)

Provides instructions for directly connecting a tool shock sensor to the signal line.

Connection for External Axis Overrun (EXOT)

Details how to connect wiring for external axis overrun input signals.

Connection for Servo-ON Enable Input (ON_EN1 and ON_EN2)

Explains how to connect signal lines to enable/disable servo power for individual servos.

CPU Unit

Describes the configuration and components of the CPU unit.

CPU Unit Configuration

Illustrates the arrangement of boards and connectors within the CPU unit.

Units and Circuit Boards in the CPU Unit

Details the functions and specifications of key circuit boards and power supply units.

5 Turning ON and OFF the Power Supply

Turning ON the Main Power Supply

Details the procedure for safely powering on the main supply, including initial diagnosis.

Initial Diagnosis

Explains the initial diagnosis process performed by the NX100 upon power-up.

When Initial Diagnosis are Complete

Describes the condition data saved by the NX100 after the initial diagnosis is complete.

Turning ON the Servo Power

Explains how to turn on the servo power in both Play and Teach modes.

During Play Mode

Describes the safety conditions and steps for turning on servo power in Play Mode.

Play Mode Enable

Explains the Play Mode Enable interlock function and how to switch to Play mode.

During Teach Mode

Details the procedure for turning on servo power and using the Enable switch in Teach Mode.

Turning OFF the Power Supply

Covers procedures for turning off both servo and main power supplies.

Turning OFF the Servo Power (Emergency Stop)

Explains how to turn off servo power using the emergency stop button.

Turning OFF the Main Power

Details the process of turning off the main power supply after servo power is off.

6 NX100 Specification

Specification List

Lists detailed technical specifications for the NX100 controller, including construction, power, and I/O.

Function List

Provides an overview of the programming pendant operations, safety features, and maintenance functions.

Programming Pendant

Describes the material, dimensions, display, and operated units of the programming pendant.

Equipment Configuration

Explains the arrangement of units and circuit boards within the NX100 equipment.

Arrangement of Units and Circuit Boards

Shows the physical layout of components in small, medium, and large capacity NX100 units.

Cooling System of the Controller Interior

Describes the airflow path and fans used for cooling the controller's interior.

7 Description of Units and Circuit Boards

Power Supply Contactor Unit

Details the components and function of the power supply contactor unit.

Power Supply Contactor Sequence Circuit Board (JANCD-NTU01-)

Explains the functions of the power supply contactor sequence circuit board.

Connection for Tool Shock Sensor (SHOCK)

Provides instructions for directly connecting a tool shock sensor to the signal line.

Connection for External Axis Overrun (EXOT)

Details how to connect wiring for external axis overrun input signals.

Connection for Servo-ON Enable Input (ON_EN1 and ON_EN2)

Explains how to connect signal lines to enable/disable servo power for individual servos.

CPU Unit

Describes the configuration and components of the CPU unit.

CPU Unit Configuration

Illustrates the arrangement of boards and connectors within the CPU unit.

Units and Circuit Boards in the CPU Unit

Details the functions and specifications of key circuit boards and power supply units.

8 Security System

Protection Through Security Mode Settings

Explains the security system protecting NX100 modes and operator access levels.

Security Mode

Details the three security modes (Operation, Editing, Management) and their requirements.

User ID

Explains the requirements for User IDs, including length and character set, for accessing certain modes.

Changing a User ID

Provides steps for changing the user ID, requiring management or editing mode access.

9 System Setup

Home Position Calibration

Explains the process of calibrating the home position to align it with the absolute encoder position.

Home Position Calibration

Describes the operation of calibrating home position and when it needs to be re-performed.

Calibrating All Axes at One Time

Details the procedure to recalibrate all manipulator axes simultaneously for home position.

Registering Individual Axes

Explains the process of registering the home position for individual axes.

Changing the Absolute Data

Guides on how to modify the absolute data for an axis after home position calibration is complete.

Clearing Absolute Data

Describes the procedure to clear all absolute data related to home position calibration.

Home Position of the Robot

Illustrates the home position posture for the HP6 manipulator and notes differences for other models.

Second Home Position (Check Point)

Explains the purpose and procedure for setting a second home position as a check point.

Purpose of Position Check Operation

Explains why position check is necessary after an absolute data allowable range alarm occurs.

Setting the Second Home Position (Check Point)

Details the steps for setting a specified point as the second home position for absolute data.

Procedure After an Alarm

Outlines the steps to take after an absolute data allowable range alarm occurs, including resetting and checking.

Setting the Controller Clock

Provides instructions on how to set the internal clock of the NX100 controller.

Setting Play Speed

Guides users on how to adjust the play speed for JOINT or LNR/CIR modes.

All Limits Releasing

Explains how to temporarily release mechanical, L-U interference, software, and cube limits.

Overrun / Tool Shock Sensor Releasing

Details the procedure to release overrun or tool shock sensor detection and reset the alarm.

Interference Area

Describes the function of interference areas for preventing collisions between multiple manipulators.

Cubic Interference Area

Explains the concept of cubic interference areas and how they are defined and used.

Axis Interference Area

Describes the function of axis interference areas for judging current position and outputting signals.

Work Home Position

Defines the work home position as a reference point for manipulator operations.

10 Modification of System Configuration

Addition of I/O Modules

Provides instructions for adding I/O modules to the system, requiring management mode.

Addition of Base and Station Axis

Guides on mounting hardware and executing maintenance mode for adding base and station axes.

Base Axis Setting

Details the process of selecting the control group type and specifying axis parameters for base axes.

Station Axis Setting

Explains how to select and set the control group type and axis parameters for station axes.

11 NX100 Specification

Specification List

Lists detailed technical specifications for the NX100 controller, including construction, power, and I/O.

Function List

Provides an overview of the programming pendant operations, safety features, and maintenance functions.

Programming Pendant

Describes the material, dimensions, display, and operated units of the programming pendant.

Equipment Configuration

Explains the arrangement of units and circuit boards within the NX100 equipment.

Arrangement of Units and Circuit Boards

Shows the physical layout of components in small, medium, and large capacity NX100 units.

Cooling System of the Controller Interior

Describes the airflow path and fans used for cooling the controller's interior.

12 Description of Units and Circuit Boards

Power Supply Contactor Unit

Details the components and function of the power supply contactor unit.

Power Supply Contactor Sequence Circuit Board (JANCD-NTU01-)

Explains the functions of the power supply contactor sequence circuit board.

Connection for Tool Shock Sensor (SHOCK)

Provides instructions for directly connecting a tool shock sensor to the signal line.

Cautions for Connection of Dual Input Signals

Highlights critical precautions for connecting dual input signals to avoid alarms and short circuits.

Connection for External Axis Overrun (EXOT)

Details how to connect wiring for external axis overrun input signals.

Connection for Servo-ON Enable Input (ON_EN1 and ON_EN2)

Explains how to connect signal lines to enable/disable servo power for individual servos.

CPU Unit

Describes the configuration and components of the CPU unit.

CPU Unit Configuration

Illustrates the arrangement of boards and connectors within the CPU unit.

Units and Circuit Boards in the CPU Unit

Details the functions and specifications of key circuit boards and power supply units.

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