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YASKAWA Motoman DX200 User Manual

YASKAWA Motoman DX200
98 pages
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MANUAL NO.
HW1482183
Part Number: 165553-1CD
Revision: 3
3
DX200 OPTIONS
INSTRUCTIONS
FOR CONVEYOR SYNCHRONIZED FUNCTION WITH SHIFT FUNCTIONS
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR’S MANUAL (for each purpose)
DX200 MAINTENANCE MANUAL
The DX200 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual.
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Table of Contents

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YASKAWA Motoman DX200 Specifications

General IconGeneral
ModelDX200
CategoryController
Programming LanguageINFORM III
WeightApprox. 60 kg
MountingFloor-standing
Protection ClassIP20
Safety StandardISO 10218-1
Communication ProtocolsEthernet/IP, DeviceNet, PROFIBUS, EtherCAT
Power Supply200-220VAC, 50/60Hz, 3-phase
Control MethodServo control
Operating Temperature0°C to +45°C
Number of AxesUp to 8 axes (7 robot axes + 1 external axis)

Summary

Notes for Safe Operation

Safety Classification Definitions

Explains the meaning of safety notations like DANGER, WARNING, CAUTION, MANDATORY, PROHIBITED.

Definition of Terms Used Often in This Manual

MOTOMAN Product and Equipment Definitions

Defines MOTOMAN as a Yaskawa robot product and lists its main components.

Equipment Designation

Specifies how equipment like DX200 controller and programming pendant are designated.

Description of the Operation Procedure

Programming Pendant Key and Display Notation

Explains notation for keys, buttons, and displays on the programming pendant.

Registered Trademark Policy

States that trademark indications are omitted for company and product names.

Safeguarding Tips

General Safeguarding Practices

Provides general tips for safe operation, emphasizing trained personnel.

Mechanical Safety Devices

Lists standard mechanical safety equipment provided with the system.

Programming, Operation, and Maintenance Safety

Maintenance Safety

General Maintenance Guidelines

Specifies safety precautions for performing maintenance procedures.

Warning Information Summary

Summarizes the importance of following manual instructions and precautions.

Customer Support Information

Yaskawa Support Contact Details

Provides phone number and email for Yaskawa Customer Support.

Information Required for Support

Lists essential system information to have ready before contacting support.

Conveyor Synchronized Function with Shift Functions

1.1 Conveyor Synchronized Function Overview

Explains the basic concept and types of conveyor synchronized motion control.

1.2 Start Shift Function

Details the Start Shift function for managing workpiece positions without home-position limit switch.

1.3 WORK ID Shift Function

Describes the WORK ID Shift function for managing workpiece identification.

1.4 WORK IN/NOT Shift Function

Explains the WORK IN/NOT Shift function for detecting workpiece presence.

1.5 Precautions for Shift Functions

Highlights important precautions when using conveyor shift functions.

Conveyor Condition File

2.1 Conveyor Condition File Configuration

Details the setup of the conveyor condition file and supplemental files.

2.2 Editing Conveyor Condition File Settings

Provides steps for editing various parameters within the conveyor condition file.

2.3 Setting Conveyor Resolution

Explains how to set the conveyor resolution for accurate positional conversion.

2.4 Broken Line Detection Function

Describes the detection function for broken line status (conveyor pulse).

2.5 Conveyor Supplemental Condition Files

Introduces supplemental files like START SHIFT, WORK ID, and WORK IN/NOT.

2.6 Start Shift Condition File Settings

Details the parameters for the Start Shift condition file.

2.7 Editing Start Shift Condition File

Provides steps for editing the start shift condition file.

2.8 WORK ID SHIFT Condition File Settings

Details the parameters for the WORK ID SHIFT condition file.

2.9 Editing WORK ID SHIFT Condition File

Provides steps for editing the WORK ID shift condition file.

2.10 WORK IN/NOT SHIFT Condition File Settings

Details the parameters for the WORK IN/NOT SHIFT condition file.

2.11 Editing WORK IN/NOT SHIFT Condition File

Provides steps for editing the WORK IN/NOT shift condition file.

Teaching

3.1 Registering Instructions

Explains how to register instructions in teach mode.

3.1.1 SYSTART Instruction Details

Details the SYSTART instruction for starting conveyor synchronized control.

3.1.2 SYEND Instruction Details

Details the SYEND instruction for ending conveyor synchronized control.

3.1.3 SYMOV Instruction Details

Describes SYMOVJ, SYMOVL, SYMOVC instructions for synchronized motion.

3.1.4 CVQUE Instruction Details

Explains the CVQUE instruction for switching reference workpieces.

3.1.5 Interpolation Mode for Synchronized Motion

Details switching interpolation modes for synchronized move instructions.

3.2 Manipulator Motion Speed

Explains manipulator motion speed in conveyor synchronized operation.

3.3 Wrist Posture in Synchronized Section

Describes how manipulator wrist posture is maintained during synchronized motion.

3.4 Changing Circular Steps

Provides guidance on teaching circular steps for synchronized motion.

3.5 Teaching Procedure

Explains how conveyor positions are registered during the teaching process.

3.6 Teaching After Interruption

Details how to perform teaching after synchronized motion is interrupted.

3.7 Notes on Operation

Highlights restrictions and important notes for conveyor synchronized operations.

3.8 Job Examples

Provides practical examples of jobs for conveyor synchronized functions.

3.9 Manual Setting for Conveyor Position

Explains how to manually set conveyor positions without moving the conveyor.

3.10 Test Run without Moving Conveyor

Describes how to perform test runs using a virtual encoder.

3.11 Pseudo ON for Home-position Limit Switch

Explains how to manually turn ON the conveyor home-position limit switch.

Playback

4.1 Conveyor Speed Down Handling

Describes manipulator reaction based on conveyor speed changes.

4.2 Accuracy Considerations

Discusses factors affecting accuracy in conveyor synchronized operations.

4.3 Conveyor Resolution Error

Explains how conveyor resolution errors impact synchronization.

4.4 Restarting Synchronization After Stops

Details how synchronized motion restarts after manipulator stops.

4.5 Continuance of Synchronized Status

Describes how synchronized status is maintained during operation.

4.6 Continuance of Parallel Shift Status

Explains how parallel shift status is maintained or cleared.

4.7 Motion During TIMER and WAIT

Describes manipulator motion during TIMER and WAIT instructions.

4.8 Position Beyond Maximum Workpiece Limit

Details detection of workpieces exceeding the maximum position limit.

Conveyor Monitoring Displays for Shift Functions

5.1 CV (SYNCHRONIZATION) MONITOR Display

Provides an overview of the CV (SYNCHRONIZATION) monitor display.

5.2 CV START SHIFT STATUS Display

Displays the status and data related to the CV START SHIFT function.

5.3 CV WORK ID SHIFT STATUS Display

Displays the status and data related to the CV WORK ID SHIFT function.

5.4 CV WORK IN/NOT SHIFT STATUS Display

Displays the status and data related to the CV WORK IN/NOT SHIFT function.

5.5 CV SHIFT MONITOR Display

Provides an overview of the CV SHIFT MONITOR display.

Instruction List

SYSTART Instruction

Reference for the SYSTART instruction parameters and function.

SYMOV Instructions (SYMOVJ, SYMOVL, SYMOVC)

Reference for SYMOV instructions for synchronized motion.

SYEND Instruction

Reference for the SYEND instruction parameters and function.

CVQUE Instruction

Reference for the CVQUE instruction parameters and function.

GETCVSFT Instruction

Reference for the GETCVSFT instruction parameters and function.

Specific I/O Signals

8.1 Specific Input Signals (4xxxx)

Lists and describes specific input signals for conveyor control.

8.2 Specific Output Signals (5xxxx)

Lists and describes specific output signals for conveyor control.

Conveyor Parameters

Sensor Parameters (SxE)

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