YOKOGAWA ROTAMASS Total Insight User Manual

User's Manual
IM 01U10B00-00EN-R
IM 01U10B00-00EN-R, 3rd edition, 2018-07-09
ROTA
MASS
Total Insight
Coriolis Mass Flow and Density Meter
General Instruction Manual

YOKOGAWA ROTAMASS Total Insight Specifications

General

Type	Coriolis Mass Flow Meter
Hazardous Area Approvals	ATEX, IECEx, FM, CSA
Fluid Temperature	-50°C to +200°C
Accuracy	±0.1% of rate
Repeatability	±0.05% of rate
Outputs	4-20 mA, Pulse, Frequency
Power Supply	24 V DC
Communication Protocol	HART, FOUNDATION Fieldbus, Modbus
Measurement Principle	Coriolis
Temperature Range	-50°C to +200°C
Material	Stainless steel (316L)
Certifications	PED, SIL2/3
Process Connection	Flanged, Wafer, or Tri-clamp

Summary

1 Introduction

1.1 Scope of application

Defines the product families covered by this manual.

1.2 Target group

Identifies personnel for whom the manual is intended.

1.3 Applicable documents

Lists supplementary documentation for the product.

1.4 Explanation of safety instructions and symbols

Explains hazard levels and document symbols used.

2 Safety

2.1 Intended use

Specifies the intended purpose and applications of the flow meter.

2.2 Technical conditions

Outlines conditions for safe and proper operation.

2.3 General safety instructions

Provides essential safety guidelines for handling the flow meter.

3 Warranty

4 Product specification

4.1 Scope of delivery

Lists all components included in the flow meter package.

4.2 Measuring principle and flow meter design

Details the Coriolis effect used for flow measurement.

4.2.1 Measuring principle

Details the Coriolis effect used for flow measurement.

4.2.2 Flow meter

Describes the main components of the Rotamass Total Insight meter.

4.3 Identification

Details information found on the device nameplates.

4.3.1 Nameplates

Details information found on the device nameplates.

4.3.2 Model code

Explains how to interpret the device model code.

4.4 Flow meter components

Illustrates the integral type flow meter components.

4.5 Mechanical specification

Refers to General Specifications for mechanical details.

5 Transport and storage

5.1 Transport

Provides rules for safe transportation of the flow meter.

5.2 Storage

Outlines guidelines for proper storage of the device.

6 Installation

6.1 Installation instructions

General guidelines for installing the flow meter.

6.1.1 Installation dimensions

Refers to General Specifications for installation dimensions.

6.1.2 Installation site

Advises on selecting an appropriate location for installation.

6.1.3 Instructions

Provides general installation instructions and best practices.

6.1.4 Installation position

Details recommended and avoided installation orientations.

6.1.5 Sanitary Installation

Covers EHEDG compliant installation requirements.

6.2 Installation instructions

Rules to note prior to commencing installation.

6.3 Sensor installation

Basic rules for safely installing the sensor.

6.3.1 General installation rules

Basic rules for safely installing the sensor.

6.3.2 Installation in pipe

Describes connecting the sensor to the process piping.

6.3.3 Installation Rotamass Nano (Option PD)

Specific installation for the Nano model with Option PD.

6.3.4 Installation recommendation for viscosity measurements

Guidance for installing for viscosity measurement applications.

6.4 Insulation and heat tracing

Discusses using insulation and heat tracing for sensor accuracy.

6.4.1 Heat tracing

Discusses using insulation and heat tracing for sensor accuracy.

6.4.2 Customer-supplied insulation

Guidelines for applying customer-provided insulation.

6.5 Transmitter installation

Instructions for orienting and replacing the transmitter display.

6.5.1 Rotating and replacing the display

Instructions for orienting and replacing the transmitter display.

6.5.2 Rotating transmitter housing (integral type)

How to rotate the transmitter housing for integral types.

6.5.3 Rotating the terminal box (remote type)

Steps to rotate the terminal box on remote type transmitters.

6.5.4 Installing transmitter on pipe (remote type)

Instructions for mounting the remote transmitter on a pipe.

6.6 Installation check list

Checklist to verify correct installation.

7 Wiring

7.1 General wiring rules

Safety and procedural rules for wiring the device.

7.2 Grounding connections and sensor circuits

Details grounding methods and sensor circuit connections.

7.3 Connecting cable installation

Instructions for installing connecting cables between units.

7.3.1 Connection terminals

Shows terminal layouts for transmitter and sensor.

7.3.2 Connecting the connecting cable to sensor

Step-by-step guide to connect cable to the sensor.

7.3.3 Connecting the connecting cable to transmitter

Step-by-step guide to connect cable to the transmitter.

7.4 Transmitter

Details connection terminals within the transmitter.

7.4.1 Connection terminals

Details connection terminals within the transmitter.

7.4.2 HART communication

Information on HART communication interface.

7.4.3 MODBUS communication

Details MODBUS communication protocol and settings.

7.4.4 Assignment of inputs and outputs

Maps model codes to I/O terminal assignments.

7.4.5 Output signals

Describes active current output signals (4-20mA).

Active pulse output P/Sout

Explains active pulse output connections.

Connection of an electromechanical counter

Details connection to electromechanical counters.

Passive status output P/Sout or Sout

Describes passive status output connections.

Passive pulse or status output P/Sout (NAMUR)

Details passive pulse/status outputs with switching amplifier.

7.4.6 Input signals

Describes active and passive current input signals.

Status input Sin

Explains voltage-free contact status input.

7.4.7 Power supply

Details power supply specifications and failure backup.

7.4.8 Connecting power supply and external devices

Guidance on connecting power and external devices.

7.5 Wiring check list

Checklist to verify electrical connections.

8 Commissioning

9 System configuration and operation

9.1 Operating options

Overview of ways to operate the Rotamass Total Insight.

9.2 Display

Explains the device display layout and functions.

IR switch functions

Describes how to use the IR switches on the display.

Status icons

Explains the meaning of various status icons.

Measured quantities and identifications

Lists abbreviations for displayed quantities.

9.3 Default settings

Steps to change the display language.

9.3.1 Setting display language

Steps to change the display language.

9.3.2 Setting date

Instructions for setting the device date.

9.3.3 Setting time

Instructions for setting the device time.

9.3.4 Setting zero point

Guide to adjusting the zero point for accurate measurement.

9.3.5 Performing autozero

Steps for performing the autozero function.

9.4 Advanced settings

How to enable hardware write-protection for settings.

9.4.1 Setting hardware write-protection

How to enable hardware write-protection for settings.

Setting the Burnout mode

Configuration of the Burnout function via DIP switches.

9.4.2 MODBUS hardware setting

Configuration of MODBUS settings using switches.

10 Troubleshooting

10.1 Malfunction of operation

Common malfunctions and their remedies.

10.2 Zero point unstable

Troubleshooting steps for zero point instability.

10.3 Display deviating

Diagnosing and fixing display deviations.

11 Maintenance and repair

11.1 Exterior cleaning

Procedures for cleaning the exterior of the device.

11.2 Recalibration and calibration service

Information on recalibration and calibration services.

11.3 Impairment of the display

Addresses potential display issues and replacement.

11.4 List of replacement parts

How to order replacement parts.

12 Dismantling and disposal

12.1 Decontamination and return shipment

Steps for decontaminating and preparing for return.

12.2 Disposal

Guidelines for proper disposal of the device.

13 Specifications

13.1 Ambient conditions

Specifies ambient and storage temperature limits.