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Zebra DA402

Zebra DA402
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Rev. 2
Customer order # 52005L
Manufacturer part # 52005LB
DA402
User s
Guide
'
Stripe Series Direct Thermal Printer
®

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Zebra DA402 Specifications

General IconGeneral
Print TechnologyDirect Thermal
Max Print Width4.09 inches (104 mm)
Resolution203 dpi
ConnectivityUSB, Serial, Ethernet, Bluetooth
Media TypeContinuous, Tag stock
Memory256 KB RAM
Max Print Speed6 inches per second (152 mm per second)

Summary

Introduction

Hello!

Welcomes the user and introduces the printer, highlighting its productivity and efficiency.

Whats in the Box

Lists the items included in the printer package, such as the printer, power supply, and documentation.

Unpacking and Inspection

Provides instructions for inspecting the printer for any possible shipping damage.

Reporting Damage

Outlines the procedure for reporting shipping damage to the shipping company and reseller.

DC Power Supply

Details on how to connect and use the DC power supply for the printer.

Printer Overview

Illustrates and labels the main external and internal components of the printer.

Getting Ready to Print

Loading the Media

Instructions on how to load various types of media, including rolls and fanfold.

Tear-Off Mode

Describes the tear-off operation mode for dispensing labels one by one.

Peel-Off Mode

Details the procedure for using the peel-off media dispensing mode, where backing is removed.

Cutter Mode

Instructions for using the printer with the optional cutter for automatic label cutting.

Fanfold Media

Instructions for loading fanfold media from the outside of the printer.

Auto Calibration

Explains the automatic media calibration process performed on printer startup or after errors.

Operator Controls and Indicators

Overview of printer's power switch, feed button, and status LED for operation and setup.

Printing a Test Label

Procedure to print a configuration label to verify printer functionality before connecting.

Hooking Up the Printer and Computer

Guidance on connecting the printer to a computer via serial or parallel interfaces.

Serial (RS-232) Interface Requirements

Specifies requirements for connecting via the RS-232 serial port, including cable types.

Parallel Interface Requirements

Specifies requirements for connecting via the IEEE 1284-compliant parallel port.

Serial and Parallel Cabling Requirements

Guidelines for using shielded cables for serial and parallel connections to minimize noise.

Communicating with the Printer

Methods for establishing communication between the printer and host computer.

Via the Serial Port

Details on serial communication setup, autobaud synchronization, and ^SC command.

Via the Parallel Port

Information on setting up communication via the parallel port, typically requiring no setup.

Using ZPL II

Reference for creating labels using the Zebra Programming Language II (ZPL II).

Adjusting the Print Width

How to calibrate and adjust the printer's print width based on media changes.

Adjusting the Print Darkness

Methods for adjusting the print darkness level using feed button sequences or ZPL II commands.

Adjusting the Print Speed

How print speed affects quality and how to adjust it using ZPL II commands.

Troubleshooting

What the Status LED is Telling You

Guide to interpreting status LED codes for troubleshooting printer issues.

Print Quality Problems

Common issues affecting print quality, such as no print or poor image, and their solutions.

Manual Calibration

Steps for performing manual calibration when auto-calibration fails or for specific media.

Troubleshooting Tests

Procedures for printing configuration labels and recalibrating the printer.

Printing a Configuration Label

How to print the printer's current configuration settings for diagnostic purposes.

Recalibration

Steps to recalibrate the printer if it exhibits unusual symptoms like skipping labels.

Resetting the Factory Default Values

Procedure to restore printer settings to factory defaults to resolve issues.

Communications Diagnostics

How to test data transfer between the printer and computer using diagnostics mode.

Feed Button Modes

Explains different functions triggered by holding the feed button during power on or off.

Maintenance

Cleaning

Procedures for cleaning the printhead, platen roller, peel bar, tear bar, cutter, and exterior.

Lubrication

Warning against using any lubricating agents on the printer as they can cause damage.

Parts List

Parts List

A detailed list of printer components with their corresponding part numbers for ordering.

Replacing the Printhead

Removing the Printhead

Step-by-step guide to safely remove the printer's printhead assembly.

Installing the Printhead

Step-by-step guide to safely install a new printer printhead assembly.

Specifications

Printing Specifications

Technical details regarding print density, speed, width, and length.

LabelTag Specifications

Specifications for label and tag media compatibility, dimensions, and requirements.

FontBar Code Specifications

Lists available fonts and supported 1D and 2D barcode symbologies.

PhysicalEnvironmentalElectrical Specifications

Details physical size, weight, operating ranges, and electrical requirements.

Agency Approvals

Lists the safety and regulatory standards the printer complies with.

Options

Lists available optional accessories and memory upgrades for the printer.

Serial (RS-232) Connector Technical Information

Interconnecting to DTE Devices

How to connect the printer to DTE devices like PCs using a null modem cable.

Interconnecting to DCE Devices

How to connect the printer to DCE devices like modems using a straight-through cable.

Parallel Interface Technical Information

Parallel Interface Technical Information

Pinout details for the parallel interface connector, including pin functions.

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