4 Repair
4.7.1. Replacement of gearbox, axes 1-2
2173HAC026660-001 Revision: C
© Copyright 2006-2008 ABB. All rights reserved.
9.
CAUTION!
The complete gearbox unit and base weighs
201 kg together! (Base: 81 kg, gearbox unit:
120 kg.) All lifting equipment used must be
sized accordingly!
10. Fit the lifting slings to the base/gearbox unit,
turn it right side up and move it to the instal-
lation site.
11. Secure the base to the foundation. Attachment bolts and the tightening
torque are specified in section
Attachment bolts, specification on page
50.
12. Refit the complete arm system. Detailed in section Refitting, complete
arm system on page 127.
13. Refit the motors, axes 1 and 2. Detailed in sections:
• Refitting, motor axis 1 on page 179
• Refitting, motor axis 2 on page
183.
14. Perform a leak-down test. Detailed in section Performing a leak-
down test on page 108.
15. Fill the two gearboxes with oil. Type of oil and amount is specified in
section Type and amount of oil in
gearboxes.
16. Fill the two gearboxes with oil. Type of oil and amount is specified in
section Oil in gearboxes on page 95.
17. Recalibrate the robot. Calibration is detailed in a separate
calibration manual, enclosed with the
calibration tools.
General calibration information is
included in section Calibration informa-
tion.
18.
DANGER!
Make sure all safety requirements are met
when performing the first test run. These are
further detailed in section DANGER - First
test run may cause injury or damage! on
page 33.
Action Note
Continued