Name: Alpitronic hypercharge HYC 50
Brand: Alpitronic
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HYC_50 – Operation and Installation Guide

Hardware

Version 1-2

9 Repair and service

Page 73 of 76

9. Repair and service

The hypercharger's modular design makes it easy to repair defective components.

Attention

Please note that any repair work on the hypercharger can exclusively be

carried out by trained personnel and in compliance with the required legal

and safety measures!

Please consult with hypercharger support before any repairs are made.

support@hypercharger.it or +39 0471 1961 333

Observe all hazard warnings in chapter 1

Information

More information on hypercharger trainings can be requested at

training@hypercharger.it.

For spare parts orders you can contact sales@hypercharger.it.

Repair instructions can be requested from the hypercharger support.

Table of Contents6
Content6
Figures8
Tables9
Safety Instructions11
Intended Use11
User11
Safety Instructions for Installation and Maintenance12
Product Description14
Figure 1: HYC_50 with Open Front Door (Example with Two DC Charging Cables)14
Table 1: Overview DC Power and Options HYC_5014
Figure 2: HYC_50 with Two DC Charging Cables15
Charging Interfaces16
Table 2: Charging Interfaces16
Table 3: Possible Combinations of Charging Interfaces16
DC-Power Unit / Power Outputs17
Figure 3: DC Power Characteristics in Different Configurations17
Type Plate18
Figure 4: Example of a Type of Plate Without Calibration Conformity for HYC_5018
Exterior View19
Figure 5: Elements of the HYC_5019
Opening the HYC_5020
Figure 6: Locking Lid of the HYC_5020
Figure 7: Front Door Locking Mechanism20
Door Contactor21
Interior View22
Figure 8: Interior View of the HYC_5022
Figure 9: Interior View Front HYC_50 (Backside)23
Table 4: Components of the HYC_5024
Additional Options25
Colors HYC_5025
Credit Card Terminal25
Figure 10: Contactless Credit Card Terminal (Model COR A20)25
Packaging, Transport, and Storage26
Packaging26
Transport, Handling, and Storage26
Unpacking the HYC_5026
Figure 11: Packed HYC_5026
HYC_50 Installation and Commissioning27
Mechanical Installation of the HYC_5027
Mounting the Stand27
Charging Cable Lengths28
Figure 12: Mounting the Stand HYC_5028
Figure 13: Cable Length for the Two DC Outputs of the HYC_50 with Cable Management28
Location Selection29
Figure 14: Recommended Minimum Distances for Site Selection29
Figure 15: Installation Height (Barrier-Free) and Minimum Distances for Supply Air and Exhaust30
Positioning of Mounting Frame HYC_5031
Mounting the HYC_5032
Mounting Preparation32
Figure 16: Cable Gland32
Table 5: Load Table for Fischer Dowels/Anchors32
Figure 17: Strain Relief for Different Cable Diameters33
Installation of the Connection Cable in the Cable Inlet34
Table 6: Assembly Steps HYC_6038
Electrical Installation39
Circuit Diagram HYC_5040
Figure 18: Circuit Diagram of the HYC_5040
Connecting the Mains Cables41
Table 7: Recommended Cross-Sections41
Surge Protection42
Checks before Switching on for the First Time42
Table 8: Checks before Commissioning42
Commissioning Protocol43
Diagnosis and Parameterization46
Table 9: Default IP Address of the HYC_5046
Operation of the HYC_5047
Starting the Charging Process47
Authentication47
Figure 19: Authentication47
Figure 20: Overview of the Authentication Options48
Figure 21: Authentication Process49
Figure 22: Overview User Guide Per Authentication Option50
Charging Plug Selection51
Figure 23: Charging Plug Selection51
Figure 24: Language Selection52
Plugging in the Charging Cable53
Figure 25: Plugging in the Charging Cable53
During the Charging Process54
Charging Overview54
Figure 26: Initializing54
Figure 27: Overview of Charging Process55
Figure 28: Detailed Loading Overview56
Figure 29: Load Second Vehicle57
Stop Charging Process58
Wake Screen58
Stop Charging58
Figure 30: Charging Overview with Two Active Charging Processes58
Figure 31: Stop Charging59
Figure 32: Authentication to Stop Charging Process60
Figure 33: Process Charging Stop60
Figure 34: Unplug the Charging Connector61
Procedure for Error Messages62
Authentication Failed62
Figure 35: Authentication Failed62
Charging Plug Defective63
Figure 36: Charging Plug Defective63
Error During Communication Setup64
Figure 37: Error During Communication Setup64
Connector Locking Failed65
Figure 38: Connector Locking Failed65
The Vehicle Signals an Error66
Figure 39: Vehicle Error66
Fault Description and Correction67
Table 10: Fault Description and Correction67
Maintenance68
Overview of the Maintenance Work68
Function Test of the Main Switch68
Table 11: Regular Maintenance Work68
Review of the Protective Measures69
Figure 40: Main Switch with Connected Cables69
Figure 41: Digital Multimeter for Voltage Free Testing69
Checking Cleanliness and Condensation70
Checking the Screws70
Replacing the Air Filter Inserts70
Figure 42: Air Filter Inlet70
Table 12: Torque of Components70
Plug Contacts Charging Cable Set71
Figure 43: Air Filter Outlet71
Figure 44: Charging Plug Side View71
Check Overvoltage Protection72
Figure 45: Charging Plug Contactors72
Figure 46: Check of Overvoltage Protection72
Repair and Service73
Disposal74
Technical Data75
Table 13: Technical Data75
Table 14: Mechanical Data75
Table 15: Electrical Connection Data HYC_5075
Table 16: Idle Power Dissipation at 400V According to the Display Brightness76
Table 17: Frequency Bands and Transmission Levels of the HYC_5076

Alpitronic hypercharge HYC 50 User Manual

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Alpitronic hypercharge HYC 50 Specifications

Related product manuals

Brand	Alpitronic
Model	hypercharge HYC 50
Category	Battery Charger
Language	English