EasyManua.ls Logo

Amano EM-e II User Manual

Amano EM-e II
56 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Thank you for your purchasing the Amano electrical
collection type mist collector, EM-e series. It is important
to read the operation manual carefully before using the
dust collector in order to operate it safely and correctly.
A
lso, make sure to keep the manual close at hand so that
you can refer to it when necessary
.
Important
Read thoroughly "1. For Safe Operation" in the page 3 to 7
and use the equipment correctly.
Follow all operation and maintenance instructions and
carry out the daily and periodic inspections as specified in
this manual.
Observe all applicable laws and regulations regarding the
installation and maintenance of the dust collector.
This manual is compiled for the model with standard
specifications. In the case that change is made for custom
specifications based on customer's request, the design
and operation style of such model may differ from those
described in this manual.
Name of parts
8
Preparation
10
Operation
17
Maintenance
28
Troubleshooting
47
Electrical collection type mist collector
EM-e
OPERATION MANUAL
Production date: May 2015
Page

Questions and Answers:

Amano EM-e II Specifications

General IconGeneral
BrandAmano
ModelEM-e II
CategoryFan
LanguageEnglish

Summary

For Safety Operation

Safety Definitions and Symbols

Explains Warning/Caution classifications and pictorial symbols used in the manual.

Prohibited Substances and Locations

Lists substances and locations that must not be used or entered into the mist collector.

Electrical and Handling Precautions

Details safety measures regarding power cables, wet hands, and modifications.

For Safety Operation (Continue)

Operational Safety Warnings

Covers warnings about operating with open doors, sucking dust, and maintenance procedures.

Grounding and Maintenance Safety

Emphasizes correct grounding and periodic maintenance for safe operation.

For Safety Operation (Continue)

Protective Gear and Handling Cautions

Advises on using protective gear and handling electrical components safely.

Operational Prohibitions and Requirements

Outlines prohibitions on operation, noise, fumes, and safe placement on surfaces.

For Safety Operation (Continue)

Operational Parameters and Limitations

Details airflow, mist properties (pH, conductivity, concentration), and environmental limits.

For Safety Operation (Continue)

Suctioning Requirements Checklist

Provides a checklist of requirements for safe and optimal mist suctioning.

Name of Parts

External View and Components

Illustrates and labels the external parts of the mist collector unit.

Name of Parts (Continue)

Control Panel Overview

Details the function of each button, lamp, and the message window on the control panel.

Preparation

Installation Site Requirements

Specifies environmental and location criteria for installing the mist collector.

Preparation (Continue)

Installation Spacing Guidelines

Provides recommended clearances around the mist collector for installation.

Preparation (Continue)

Oil Drainage Setup

Explains the proper method for setting up the oil drain hose and ensuring continuous drainage.

Preparation (Continue)

Ducting Installation Requirements

Details criteria for duct materials, diameter, joints, and resistance for optimal performance.

Preparation (Continue)

Ducting Installation Best Practices

Offers guidance on duct branching, airflow, baffle plates, and preventing oil accumulation.

Preparation (Continue)

Power Supply Connection

Step-by-step instructions for safely connecting the unit to the electrical power supply.

Preparation (Continue)

Motor Rotation Direction Check

Procedure to check and correct the motor's rotation direction if it's reversed.

Operation

Pre-Operation Checks

How to verify power distribution and indicator lamps before starting operation.

Starting and Stopping Procedures

Instructions for initiating and concluding the mist collector's operation.

Operation (Continue)

External Operation Wiring

Guides on connecting wires for remote control and external operation setup.

Operation (Continue)

Signal Wire Routing for External Control

Details how to route and connect the signal wire for external operation.

Operation (Continue)

External Signal Input Configuration

Explains connecting external signals for sequential or one-shot operation modes.

Operation (Continue)

Alarm Relay and External Setting

How to connect signal wires for alarm relays and activate external control settings.

Operation (Continue)

Data Setting Overview

Introduces the process of setting operational data like mode, timer, and external control.

Operation (Continue)

Mode Selection Guide

Instructions on how to select the appropriate mist collection mode (oil or soluble).

Operation (Continue)

High Voltage Delay Setting

Configuration options for delaying the high voltage output after starting.

Operation (Continue)

Continuous Fan Operation Setting

How to enable continuous fan operation while high voltage output is stopped.

Operation (Continue)

Maintenance Timer Configuration

Steps to set the timer that alerts for electrode and unit maintenance.

Operation (Continue)

External Operation Mode Selection

How to choose between continuous or one-shot signals for external operation.

Maintenance

Message Window Display Functions

Explains the information displayed in the message window for errors and maintenance timers.

Maintenance (Continue)

Error Message Classification (STOP)

Lists STOP error codes, their causes, and corrective actions.

Maintenance (Continue)

Error Message Classification (WARNING)

Lists WARNING error codes, their causes, and corrective actions.

Maintenance (Continue)

Error Cancellation Procedure

Steps to reset the system after an error, emphasizing removing the cause first.

Maintenance (Continue)

Thermal Relay Reset Procedure

Instructions for resetting the thermal relay, typically done by trained personnel.

Maintenance (Continue)

Key Inspection Points and Safety

Important safety notes and key aspects to check during inspection.

Maintenance (Continue)

Inspection Door Operation

Detailed steps for safely opening and closing the main inspection door.

Maintenance (Continue)

Eliminator Inspection

Procedure for inspecting the eliminator component, including handling precautions.

Maintenance (Continue)

Charging Electrode Inspection (Part 1)

Guidance on carefully inspecting the charging electrode and handling it.

Maintenance (Continue)

Charging Electrode Inspection (Part 2)

Continues charging electrode inspection and provides reinstallation steps.

Maintenance (Continue)

Collecting Electrode Inspection

Procedure for inspecting the collecting electrode, including handling and removal.

Maintenance (Continue)

Collecting Unit Cleaning Precautions

Key safety guidelines and material restrictions for cleaning the collecting unit.

Maintenance (Continue)

Eliminator Cleaning Procedure

Step-by-step instructions for cleaning the eliminator using detergent and water.

Maintenance (Continue)

Charging Electrode Cleaning (Part 1)

Procedure for cleaning the charging electrode with cleaning liquid and rinsing.

Maintenance (Continue)

Charging Electrode Cleaning (Part 2)

Continues charging electrode cleaning, drying, filter check, and reinstallation.

Maintenance (Continue)

Collecting Electrode Cleaning (Part 1)

Procedure for cleaning the collecting electrode with cleaning liquid and rinsing.

Maintenance (Continue)

Collecting Electrode Cleaning (Part 2)

Continues collecting electrode cleaning, checking feed springs, and reinstallation.

Maintenance (Continue)

Product and Pipe Cleaning Guidelines

General precautions and material recommendations for cleaning the collector and pipes.

Maintenance (Continue)

Internal Pipe Cleaning Procedure

Steps for checking and cleaning the inside of the mist collector's pipes.

Troubleshooting

Common Problems and Solutions

A comprehensive table of problems, their causes, and corrective actions for troubleshooting.

Periodic Inspection

Inspection Schedule and Methods

Details the recommended frequency, standards, and methods for inspecting various components.

Specification

Model Specifications

Lists detailed technical specifications for the EM-15e II and EM-30e II models.

External Dimensions

EM-15e II Dimensions

Provides dimensional drawings and measurements for the EM-15e II model.

External Dimensions (Continue)

EM-30e II Dimensions

Provides dimensional drawings and measurements for the EM-30e II model.

Wiring Diagrams

Electrical Circuit Schematics

Presents schematic diagrams of the electrical circuits and connections for the unit.

Expendable Parts

Replacement Parts Identification

Lists and illustrates common expendable parts, including their part numbers.