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AMP Mitre-Mite VN4 MemoryProgram - User Manual

AMP Mitre-Mite VN4 MemoryProgram
45 pages
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Summary

General Information

1.1 Producer

Information about the manufacturer Alfamacchine-AMP and their experience.

1.2 Assistance Centers

Contact information for North American assistance and required machine data for service.

1.3 Certification

Machine conformity to pertinent European Community Norms.

1.4 Warranty

Details on product warranty period, exclusions, and conditions for validity.

1.5 Pre-Arrangements Charged to the Customer

Customer responsibilities for machine setup, power, and air supply.

1.6 Handbook Structure

Purpose of the handbook, target audience, and how to use it.

1.6.1 Object and Contents

Handbook provides information on technical aspects, working, maintenance, and safety.

1.6.2 Utilizers

Identifies operators and maintenance personnel as users and outlines responsibilities.

1.6.3 Preservation

Instructions on how to store and protect the instruction handbook.

1.6.4 Symbols Utilized

Explanation of symbols used in the manual for danger, warning, observation, etc.

Machine Description

2.1 Working Principle

Explains how the VN4 Memory Program machine works and its capabilities.

2.2 Main Components

Lists the primary components of the VN4 Memory Program machine.

2.3 Machine Structure

Describes the movement directions (X and Y axes) of the machine.

2.4 Dimensions

Refers to overall dimensions shown in a complete drawing.

2.5 Surrounding Conditions

Specifies environmental requirements for machine installation and operation.

2.6 Lighting

Requirements for premises lighting to ensure visibility and avoid reflections.

2.7 Vibrations

Information on vibration levels and their impact during normal operation.

2.8 Noise Emissions

Details on machine noise levels and factors affecting exposure.

2.9 Technical Data

Lists technical specifications and characteristics of the machine.

2.10 Standard Equipment

Lists standard accessories included with the machine.

2.10.1 Standard Accessories

Details the standard accessories to check after unpacking.

2.10.2 Upgrading and Implementing of Mechanical Parts

Discusses modular design and potential upgrades for mechanical parts.

2.10.3 Customized Optional Accessories

Explains how the machine can be customized with optional accessories.

2.11 Electromagnetic Ambient

Information on electromagnetic compatibility standards the machine adheres to.

Safety

3.1 General Warnings

Operator must read and follow all safety precautions listed in the chapter.

3.2 Scheduled Use

Defines the intended use of the machine (frame junctions, semi-automatic).

3.3 Inadvisable Use

Lists uses that are not permitted for the machine.

3.4 Dangerous Areas

Defines the working area and dangerous zones of the machine.

3.5 Protection Devices

Mentions the machine is equipped with adequate protection devices.

3.6 Stop Functions

Explains the different stop categories (0 and 1) for the machine.

3.7 Safe Working Procedures

Provides instructions for safe operation and risk mitigation.

3.8 Residual Risks

Identifies residual risks like finger crushing and electrical hazards.

3.9 Plates

Information about warning plates and their location.

Installation

4.1 Shipping and Handling

Instructions for safe shipment and handling of the machine.

4.2 Storage

Guidelines for storing the machine during long inactivity periods.

4.6.2 Electric Connection

Instructions for connecting the machine to the electrical network.

4.3 Preliminary Arrangements

Steps to prepare the working area for machine installation.

4.4 Unpacking

Procedures for unpacking the machine and checking for damage.

4.5 Machine Positioning

Instructions on how to position and level the machine.

4.6.1 Pneumatic Connection

Steps for making the pneumatic connection, including oiling the lubricator.

4.6.3 Electric Connection of the Control Keyboard

Procedure to connect the control keyboard to the machine's main board.

Functioning

5.1 Operators

Requirements for personnel operating the machine.

5.2 Control Panel

Identification of function keys and their meanings on the control panel.

5.3 Keyboard Code;Colors of Electronic Control Device

Explains the color coding of keys and status diodes on the control panel.

5.4 Mode of Operation

Details the semi-automatic operating mode and machine startup display.

5.4.1 Manual Functions Menu

Lists and explains functions accessible via the F1 key.

5.4.2 Jog Menu

Instructions for manually moving the V-nail driver.

5.4.3 Input Test Menu

Guide to testing input functions on the control board.

5.4.4 Output Test Menu

Guide to testing the output functions of the control board.

5.4.5 Machine Zero Point (Homing)

Procedure to set the V-nail driver to its zero position.

5.4.6 Editing Menu

Accessing and using the menu for program editing, including password protection.

5.4.7 Rename

How to rename existing programs.

5.4.8 Copy

Procedure for duplicating existing programs.

5.4.9 Delete

Steps to delete existing programs.

5.4.10 Search

How to search for programs by name or code.

5.4.11 Creation of New Programs

Steps to create new frame programs.

5.4.12 Execution Menu

Accessing and executing stored programs.

5.4.13 Working Speed Modification

How to adjust the machine's working speed.

5.4.14 Enabling Access Code Protected Services

Accessing protected menus using access codes.

5.4.15 Machine Parameters

Accessing and configuring machine parameters.

5.5 Frames Production and V-Nails Consumption

Information on V-nail counters and consumption tracking.

5.6 Tips for Perfect Junctions

Advice on achieving quality junctions using V-nails.

5.7 Machine Stop

Methods for stopping the machine during operation.

5.8 Putting Out of Service

Procedures for safely taking the machine out of service.

Programming

6.1 Creation of a Program

Step-by-step guide to creating a new frame program.

6.1.A Auto-Learning Mode

Using auto-learning to set V-nail positions.

6.1.B Inputting Mode

Manually inputting V-nail insertion positions and parameters.

Execution of the Program

7.1 Execution of a Program You Just Entered

How to execute a program that was just created.

7.3 Machine Adjustment

Adjustments to be made during program execution.

Maintenance

8.1 State of Maintenance

Instructions related to machine state for maintenance.

8.2 Machine Isolation

Procedures for isolating the machine from power and air supply.

8.3 Special Cautions

Safety precautions to follow during maintenance operations.

8.4 Cleaning

Guidelines for cleaning the machine, avoiding water.

8.5 Lubrication

Recommendations for lubricating components like the driver blade.

8.6 Ordinary Maintenance

Scheduled ordinary maintenance tasks and their importance.

8.7 Extraordinary Maintenance

Interventions for extraordinary maintenance like breakages.

Diagnostic

9.1 Safety Warnings

General safety warnings for diagnostic procedures.

9.2 Breakdown Search

Troubleshooting guide for functional inconveniences and their remedies.

9.2.a Pressing the Foot Pedal the V-nail Does Not Drive Normally

Common causes and remedies for pedal operation issues.

9.2.b Pressing the Foot Pedal the Machine Does Not Work

Troubleshooting when the machine fails to operate.

9.2.c After Several Cycles the Machine Becomes Irregular

Addressing issues causing irregular machine operation.

9.2.d Pressing the Electric Pedal the Machine Does Not Work

Diagnosing issues with electric pedal operation.

9.2.e The Electronic Part Does Not Work

Troubleshooting electronic component failures.

9.3 Request of Assistance

Information on how to request technical assistance.

Spare Parts

10.1 Spare Parts List

List of recommended spare parts for the machine.

10.2 Spare Parts Ordering

Procedures for ordering spare parts.

Demolition

11.1 Demolition

Instructions for the safe demolition and disposal of the machine.

Attachments

12.1 Declarations

List of attached declarations of conformity.

12.2 Schemes

List of attached technical schemes (mechanic, pneumatic, electric).

Summary

General Information

1.1 Producer

Information about the manufacturer Alfamacchine-AMP and their experience.

1.2 Assistance Centers

Contact information for North American assistance and required machine data for service.

1.3 Certification

Machine conformity to pertinent European Community Norms.

1.4 Warranty

Details on product warranty period, exclusions, and conditions for validity.

1.5 Pre-Arrangements Charged to the Customer

Customer responsibilities for machine setup, power, and air supply.

1.6 Handbook Structure

Purpose of the handbook, target audience, and how to use it.

1.6.1 Object and Contents

Handbook provides information on technical aspects, working, maintenance, and safety.

1.6.2 Utilizers

Identifies operators and maintenance personnel as users and outlines responsibilities.

1.6.3 Preservation

Instructions on how to store and protect the instruction handbook.

1.6.4 Symbols Utilized

Explanation of symbols used in the manual for danger, warning, observation, etc.

Machine Description

2.1 Working Principle

Explains how the VN4 Memory Program machine works and its capabilities.

2.2 Main Components

Lists the primary components of the VN4 Memory Program machine.

2.3 Machine Structure

Describes the movement directions (X and Y axes) of the machine.

2.4 Dimensions

Refers to overall dimensions shown in a complete drawing.

2.5 Surrounding Conditions

Specifies environmental requirements for machine installation and operation.

2.6 Lighting

Requirements for premises lighting to ensure visibility and avoid reflections.

2.7 Vibrations

Information on vibration levels and their impact during normal operation.

2.8 Noise Emissions

Details on machine noise levels and factors affecting exposure.

2.9 Technical Data

Lists technical specifications and characteristics of the machine.

2.10 Standard Equipment

Lists standard accessories included with the machine.

2.10.1 Standard Accessories

Details the standard accessories to check after unpacking.

2.10.2 Upgrading and Implementing of Mechanical Parts

Discusses modular design and potential upgrades for mechanical parts.

2.10.3 Customized Optional Accessories

Explains how the machine can be customized with optional accessories.

2.11 Electromagnetic Ambient

Information on electromagnetic compatibility standards the machine adheres to.

Safety

3.1 General Warnings

Operator must read and follow all safety precautions listed in the chapter.

3.2 Scheduled Use

Defines the intended use of the machine (frame junctions, semi-automatic).

3.3 Inadvisable Use

Lists uses that are not permitted for the machine.

3.4 Dangerous Areas

Defines the working area and dangerous zones of the machine.

3.5 Protection Devices

Mentions the machine is equipped with adequate protection devices.

3.6 Stop Functions

Explains the different stop categories (0 and 1) for the machine.

3.7 Safe Working Procedures

Provides instructions for safe operation and risk mitigation.

3.8 Residual Risks

Identifies residual risks like finger crushing and electrical hazards.

3.9 Plates

Information about warning plates and their location.

Installation

4.1 Shipping and Handling

Instructions for safe shipment and handling of the machine.

4.2 Storage

Guidelines for storing the machine during long inactivity periods.

4.6.2 Electric Connection

Instructions for connecting the machine to the electrical network.

4.3 Preliminary Arrangements

Steps to prepare the working area for machine installation.

4.4 Unpacking

Procedures for unpacking the machine and checking for damage.

4.5 Machine Positioning

Instructions on how to position and level the machine.

4.6.1 Pneumatic Connection

Steps for making the pneumatic connection, including oiling the lubricator.

4.6.3 Electric Connection of the Control Keyboard

Procedure to connect the control keyboard to the machine's main board.

Functioning

5.1 Operators

Requirements for personnel operating the machine.

5.2 Control Panel

Identification of function keys and their meanings on the control panel.

5.3 Keyboard Code;Colors of Electronic Control Device

Explains the color coding of keys and status diodes on the control panel.

5.4 Mode of Operation

Details the semi-automatic operating mode and machine startup display.

5.4.1 Manual Functions Menu

Lists and explains functions accessible via the F1 key.

5.4.2 Jog Menu

Instructions for manually moving the V-nail driver.

5.4.3 Input Test Menu

Guide to testing input functions on the control board.

5.4.4 Output Test Menu

Guide to testing the output functions of the control board.

5.4.5 Machine Zero Point (Homing)

Procedure to set the V-nail driver to its zero position.

5.4.6 Editing Menu

Accessing and using the menu for program editing, including password protection.

5.4.7 Rename

How to rename existing programs.

5.4.8 Copy

Procedure for duplicating existing programs.

5.4.9 Delete

Steps to delete existing programs.

5.4.10 Search

How to search for programs by name or code.

5.4.11 Creation of New Programs

Steps to create new frame programs.

5.4.12 Execution Menu

Accessing and executing stored programs.

5.4.13 Working Speed Modification

How to adjust the machine's working speed.

5.4.14 Enabling Access Code Protected Services

Accessing protected menus using access codes.

5.4.15 Machine Parameters

Accessing and configuring machine parameters.

5.5 Frames Production and V-Nails Consumption

Information on V-nail counters and consumption tracking.

5.6 Tips for Perfect Junctions

Advice on achieving quality junctions using V-nails.

5.7 Machine Stop

Methods for stopping the machine during operation.

5.8 Putting Out of Service

Procedures for safely taking the machine out of service.

Programming

6.1 Creation of a Program

Step-by-step guide to creating a new frame program.

6.1.A Auto-Learning Mode

Using auto-learning to set V-nail positions.

6.1.B Inputting Mode

Manually inputting V-nail insertion positions and parameters.

Execution of the Program

7.1 Execution of a Program You Just Entered

How to execute a program that was just created.

7.3 Machine Adjustment

Adjustments to be made during program execution.

Maintenance

8.1 State of Maintenance

Instructions related to machine state for maintenance.

8.2 Machine Isolation

Procedures for isolating the machine from power and air supply.

8.3 Special Cautions

Safety precautions to follow during maintenance operations.

8.4 Cleaning

Guidelines for cleaning the machine, avoiding water.

8.5 Lubrication

Recommendations for lubricating components like the driver blade.

8.6 Ordinary Maintenance

Scheduled ordinary maintenance tasks and their importance.

8.7 Extraordinary Maintenance

Interventions for extraordinary maintenance like breakages.

Diagnostic

9.1 Safety Warnings

General safety warnings for diagnostic procedures.

9.2 Breakdown Search

Troubleshooting guide for functional inconveniences and their remedies.

9.2.a Pressing the Foot Pedal the V-nail Does Not Drive Normally

Common causes and remedies for pedal operation issues.

9.2.b Pressing the Foot Pedal the Machine Does Not Work

Troubleshooting when the machine fails to operate.

9.2.c After Several Cycles the Machine Becomes Irregular

Addressing issues causing irregular machine operation.

9.2.d Pressing the Electric Pedal the Machine Does Not Work

Diagnosing issues with electric pedal operation.

9.2.e The Electronic Part Does Not Work

Troubleshooting electronic component failures.

9.3 Request of Assistance

Information on how to request technical assistance.

Spare Parts

10.1 Spare Parts List

List of recommended spare parts for the machine.

10.2 Spare Parts Ordering

Procedures for ordering spare parts.

Demolition

11.1 Demolition

Instructions for the safe demolition and disposal of the machine.

Attachments

12.1 Declarations

List of attached declarations of conformity.

12.2 Schemes

List of attached technical schemes (mechanic, pneumatic, electric).

AMP Mitre-Mite VN4 MemoryProgram Specifications

General IconGeneral
BrandAMP
ModelMitre-Mite VN4 MemoryProgram
CategoryLathe
LanguageEnglish