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Autronica SM4 User Manual

Autronica SM4
137 pages
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Table of Contents

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Autronica SM4 Specifications

General IconGeneral
BrandAutronica
ModelSM4
CategoryControl Unit
LanguageEnglish

Summary

Installation and Wiring Guide

Before you Begin

Important preparatory steps and advice before starting installation.

Installation Guide

Flying Lead Loom Installation on engine

Step-by-step guide for installing the SM4 ECU with a flying lead harness.

Flying Leads

Details on connecting various flying leads for ECU functionality.

Sensor and Device Pin Outs

Manifold Absolute Pressure Sensor

Details on the MAP sensor, its function, and connection.

Coolant Temperature Sensor

Information on installing and connecting the coolant temperature sensor.

Throttle Position Sensor

Instructions for mounting, wiring, and testing the throttle position sensor.

Crank and Cylinder Reference Wiring

Information on connecting crank and cylinder reference sensors for timing.

Set Up Guide

Autronic Programming Software

Requirements and installation steps for the Autronic software.

Software Basic Setup Guide

Injector Selection

Choosing the correct injectors for optimal system performance.

I/P Cylinder & sync

Setting up crank and cam trigger patterns for accurate timing.

Starting the engine for the first time.

Starting the engine.

Procedures for successfully starting the engine after installation.

Tuning Guide

Setting up the A/F table

Guide to configuring the Air/Fuel ratio table for engine tuning.

Manual Tuning

Step-by-step process for manually tuning engine parameters.

Manual Tuning with the M (maths) Key on the keyboard

Using the 'M' key for automated A/F ratio adjustments.

Tuning with Datalogs and Mixture Table

Utilizing logged data and mixture tables for tuning.

AutoTuning

Using the software's auto-tuning feature for real-time calibration.

Throttle/Manifold mapping.

Mapping fuel delivery and ignition based on throttle or manifold pressure.

Setting up a superior launch-control with SM4 chip 1.09

Guide to setting up an advanced launch control system.

Boost control

Calibrating boost control

Enabling and configuring boost control output.

Boost control O/P setup

Assigning outputs for boost control configuration.

Boost setup menu

Detailed explanation of boost setpoint tables and related parameters.

Boost setpoint table

Configuring boost pressure targets based on engine parameters.

Boost range

Setting the boost range parameter for wastegate regulation.

Boost offset table

Fine-tuning boost pressure by correcting offsets.

Boost modifier table

Modifying boost pressure based on variables like intake temp or throttle.

Boost modifier table with protection at high intake air temperatures

Using the table for engine protection against high intake air temperatures.

Autronic Software User Guide

Manual A/F Tune

Manually editing fuel table based on measured A/F ratio.

Setup Auto tune

Configuring parameters for the Auto Tune function.

ECU Error history

Viewing recorded fault codes and error conditions.

Base Settings

Core initial setup parameters for the ECU.

Ignition Setup

Configuration for ignition outputs and coil systems.

Injectors

Selecting and configuring fuel injectors.

I/P Cylinder & sync

Configuring cylinder and sync patterns for accurate timing.

I/P Switches

Configuring auxiliary input functions.

O/P Setup

Enabling and configuring auxiliary output functions.

Example Boost control to PWM 5 O/P

Setting up boost control using a PWM output.

I/P Analogs

Configuring analog inputs for various sensors.

I/P HSI

Configuring high-speed inputs for sensors.

CLC A/F Ratio

Enabling and configuring Closed Loop Control for air fuel ratio.

Variable Cam Setup

Setting up variable camshaft control.

Advanced Setup

Setting engine TDCs for ignition and fuel timing.

Base angles (IGN)

Setting base ignition timing angles.

Base angles (Fuel)

Setting base injection timing angles.

Main Ignition Timing

Setting up the base ignition timing table.

Injection angle

Setting the optimum fuel injection angle.

Target A/F

Setting target Air/Fuel ratios for CLC and AutoTune.

Fuel trims

Adjusting fuel delivery based on cylinder or auxiliary compensations.

Inj Cylinder Trims 1-8

Individual calibration trims for injector calibration differences.

Ignition trims

Modifying ignition timing based on various factors.

Knock Tune

Enabling and configuring the knock detection function.

Charge Temp Estimate

Estimating charge air temperature based on engine conditions.

Accel pumps setup

Configuring acceleration enrichment parameters.

Accel part TPS limit

Setting throttle position for part-throttle acceleration enrichment.

Accel closed TPS X

Adjusting fuel delivery for acceleration from closed throttle.

Accel open TPS X

Adjusting fuel delivery for acceleration from part throttle.

W-U Enrichment mul

Multiplier for warm-up enrichment based on temperature and load.

P-S Enrichment mul

Multiplier for post-start enrichment based on temperature.

W-U accel enrich mul

Warm-up acceleration enrichment multiplier.

Idle ignition

Ignition timing for idle conditions.

Idle speed table

Control of engine idle speed based on battery voltage.

IAC Tuning

Tuning the IAC parameters.

Boost Tune

Tuning the boost controller and selecting boost setpoints.

Boost Range

Setting the boost range for wastegate regulation.

Boost setpoint 1-2

Defining boost setpoints based on vehicle speed per gear.

Boost setpoint 2-3

Defining boost setpoints based on vehicle speed per gear.

Boost setpoint 1 – 3

Setting boost control points relative to RPM and axis.

Boost offset

Correcting actual boost pressure against desired levels.

Boost modifier

Modifying boost pressure based on other variables.

ECU limits setup

Setting engine limits like rev limiters and cut-offs.

Rev limiter 1

Setting engine RPM limits against engine temperature.

Rev limiter 2

Setting engine RPM limits against engine temperature.

Anti-lag setup

Enabling and configuring the anti-lag system.

Anti-lag ignition

Adjusting ignition timing and retard for anti-lag.

Traction ctrl setup

Enabling the traction control system.

Traction ctrl tune

Tuning the traction control system parameters.

Launch control

Enabling and configuring the launch control system.

WOT shift

Configuring Wide Open Throttle gear shifting.

Variable camshaft control setup

Setting up variable camshaft control.

Menu Logger

Accessing Logger menu functions.

PC Warning & Select

Configuring PC warning display and item selection.

PC Logger setup

Setting up PC logger rate, trigger, and memory model.

PC logger Control

Manual control of the PC logger.

ECU Logger setup

Configuring channels, sample rate, and memory for ECU logging.

Fuel System

Injector Flow Capacity

Ensuring sufficient injector flow capacity for engine demands.

Fuel Pump Capacity

Verifying the fuel pump's capacity to supply fuel.

Fuel Rail & Pressure Regulator

Information on fuel rail diameter and pressure regulator selection.

Ignition System

Dumb Ignition Modules

Requirements and operation of dumb ignition modules with SM4.

Falling Egde & Rising Edge on Ignition Modules

Understanding trigger edges for ignition modules.

Direct Fire CDI Autronic 500R

Using the Autronic CDI with SM4 for direct fire ignition.

Trigger Interface

The Input Trigger

How the SM4 receives trigger signals.

Trigger Devices

Types of sensors (Hall, Optical, Magnetic) for trigger signals.

One Pulse per TDC

Standard triggering method using one pulse per cylinder revolution.

Multi Tooth Trigger

Support for triggers with multiple evenly spaced events.

Motronic Trigger

Specific trigger type using a missing tooth.

Autronic Analyzer

Most used functions

Explanation of frequently used analyzer functions.

Fault Finding

No Communication

Troubleshooting steps for communication issues between PC and ECU.

No RPM signal

Diagnosing and fixing problems with the RPM signal.

No Spark or Injection pulses

Troubleshooting lack of spark or injector pulses.

ECU Self Diagnostic

Error Indicator Light

How the ECU's LED indicates fault conditions.

Diagnostic Light Fault Codes

Boost Control Diagrams

Internal Wastegate

Diagram illustrating boost control with an internal wastegate.

External Wastegate

Diagram illustrating boost control with an external wastegate.