Table 3-2. Control valve problem causes and countermeasures
Phenomenon Cause Countermeasure
Fluid leaks from the gland 
packing.
Looseness of the gland packing or bolts
• 
Tighten the gland packing or bolts.
Grease depleted (for graphite yarn 
packing)
• 
Replenish the grease.
The gland packing has deteriorated.
• 
Replace the gland packing (consider using a 
packing of a different material)
The valve stem, interior of the packing 
box, etc., is damaged, corroded, or 
eroded.
• 
Disassemble and re-machine or replace 
parts.
• 
Attach a felt ring or rubber bellows to pro-
tect the valve stem (if there is a lot of foreign 
matter).
The fluid leaks from the 
gasket.
The gasket is damaged, corroded, or 
eroded.
• 
Replace the gasket (consider using a gasket 
of a different material)
The amount of valve travel 
or the control rangeability 
have narrowed
The valve characteristic has changed 
because the valve plug is corroded, 
eroded, or abraded.
• 
Replace the valve plug, seat ring, etc. (con-
sider using parts of a different material for 
better corrosion-resistance and rigidity)
3-4