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Bad Boy 1500 - Chapter 5 Engine Removal

Bad Boy 1500
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PAGE 50
SERVICE MANUAL
CHAPTER 5 ENGINE REMOVAL
Precautions in Operation ................................Page 50
Removal of Engine .......................................Page 51-53
Engine Installation .......................................Page 54
Engine Disassembly .....................................Page 55
Precautions in Operation:
General Information
The following parts can be serviced with engine mounted in frame:
• Carburetor.
• Drive pulley, drive belt, clutch, and movable drive face assembly. Start motor.
• AC. Generator, oil pump and start one way clutch.
• Crankcase RH cover.
• Clutch housing assembly.
• Directional clutch.
• Clutch assembly.
Item Capacity
Engine Oil Capacity
Replacement 3100 c.c.
Oil and Oil Filter Change 3200 c.c.
Disassembly 3500 c.c.
Coolant Capacity
Engine & Resevoir 2200 c.c.
Total 3400 c.c.
Torque Values:
• Engine hanger bolt 34 ft/lbs
• Exhaust muffler mounting bolt 20 ft/lbs
• Exhaust muffler connection nut 20 ft/lbs

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