Bad Boy 1500 - Flywheel Removal

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SERVICE MANUAL
Alternator/Starting Clutch
Left Crankcase Cover Removal:
• Drain out the engine
oil and coolant, and
then remove coolant
hoses.
• Remove water
pump (2 bolts).
• Remove 15 bolts
from the left
crankcase cover.
• Remove the left
crankcase cover.
• Remove dowel pin and gasket.
A.C.G. Set Removal:
• Remove 3 mounted
screws from pulse
generator and then
remove it.
• Remove 3 screws
from left crankcase
cover and then
remove generator
coil set.
Left Cover Bearing:
Inspection
• Rotate the bearing
with finger to
check if the bearing
rotation is smooth
and silent.
• Replace it if
necessary.
• Remove the
bearing.
• Check the oil seal
for wear or damage.
• Replace it if
necessary.
• Install a new
bearing (16005)
with bearing driver.
Flywheel Removal:
• Remove left
crankcase cover.
• Remove starter
reduction gear and
shaft.
• Pull out flywheel
with A.C.G. flywheel
puller.
• Special tool: A.C.G.
Flywheel puller
• Remove flywheel
and starter driven gear.