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Beisler 100 User Manual

Beisler 100
78 pages
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Universal-Flap-Pocket-
Machine 100/58
Operating instructions
Version 2.1, 11-18-98
© 1998 – 1999 Beisler GmbH
Frohnradstr. 10 • D-63768 Hösbach • Phone-No. Service: +49-6021-501940 • Fax: +49-6021-540061

Table of Contents

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Beisler 100 Specifications

General IconGeneral
TypeIndustrial Sewing Machine
Stitch TypeLockstitch
Sewing Speed5000 stitches per minute
Needle SystemDBx1
Stitch LengthUp to 5 mm
Voltage220V
Machine Weight35kg

Summary

Part 1 Operating Instructions

1 Security Advice and Warning Hints

Provides classifications for danger, attention, and hint messages used in the manual.

1.2 Range of Validity

Defines the scope of this operating manual for specific Beisler machine models.

1.3 Authorized Person

Specifies that only authorized personnel should operate or maintain the machine.

1.4 General Security Advice and Warning Hints

Outlines general safety precautions against operational dangers and unauthorized staff.

1.5 Copyright

Details copyright information for the operating manual and the machine.

2 Preliminary Remarks

Introduces the manual's purpose, scope, and general information about the machine.

2.1 Introduction

Explains that the manual is for operators and directs technical queries to service staff.

2.2 Limitation of Liability

Defines the manufacturer's liability regarding product features and usage conditions.

2.3 Guarantee Regulations

Outlines the terms and conditions of the machine's guarantee.

2.4 Use as Agreed

Specifies the intended purpose of the machine and warns against modifications.

2.5 Description of the Machine

Provides an overview of the machine's capabilities and components.

2.6 Main Parts of the Machine

Identifies and illustrates the key components of the Universal-Flap-Pocket-Machine.

3 Security

Focuses exclusively on security aspects and available safety systems.

3.1 Available Security Systems

Details the security systems integrated into the machine for safe operation.

3.1.1 Program Stop Button

Explains the function and operation of the program stop button for immediate halt.

3.1.2 Mains / Emergency Stop Button

Describes the mains and emergency stop switch for power cutoff.

3.2 Security Measures of the Operator

Lists essential general rules for operators to ensure safety.

4 Operation of the Machine

Covers the procedures and controls necessary for operating the sewing machine.

4.1 Controls and Indicators

Details all controls, buttons, pedals, and indicators on the machine.

4.1.1 Operation Device

Explains the functions of the main operating device, including its components.

4.1.1.1 Slot for the Memory Card

Describes the use of the memory card slot for software and program backup.

4.1.1.2 Program Stop Button

Details the function of the program stop button on the operation device.

4.1.1.3 Display

Explains the information shown on the machine's display during operation.

4.1.1.4 Ten Key Pad with P- and M-Key

Describes the ten-key pad for numerical input and program selection.

4.1.1.5 Function Keys - Lower Occupation

Details the functions assigned to the lower level of the function keys.

4.1.1.6 Function Keys – Upper Occupation

Details the functions assigned to the upper level of the function keys.

4.1.1.7 Arrow and Enter-Keys

Explains the use of arrow and enter keys for navigation and input confirmation.

4.1.2 Insertion Station

Describes the station where parts are inserted for processing.

4.1.3 Mains / Emergency Stop Button

Reiterates the function of the main power and emergency stop button.

4.1.4 Foot Pedal Machine Sequence

Explains the use of the foot pedal to trigger machine sequence steps.

4.1.5 Foot Pedal Vacuum

Details the function of the foot pedal for enabling vacuum.

4.1.6 Foot Pedal Stacker

Explains the foot pedal used to operate the part stacker.

4.1.7 Swing out the Folder

Provides instructions on how to swing out the folder for access.

4.1.8 Change Folder

Describes the procedure for changing the folder attachment.

4.1.9 Change Interface Roll

Explains the steps to change the interface roll.

4.1.10 Empty the Stacker

Details how to empty the stacker when it is full.

4.2 Operation

Covers the operational procedures, including machine sequences and programs.

4.2.1 Machine Sequence

Breaks down the production sequence into distinct steps.

4.2.2 Program Operation

Explains how to operate the machine using stored sewing programs.

4.2.3 Select a Sewing Program

Guides the user on how to select a sewing program via the operation device.

4.2.4 Enable/disable Seams

Describes how to enable or disable specific seams within a program.

4.2.5 Change Seam Length

Explains how to adjust parameters like seam length and knife position.

4.2.6 Remove and Add Seams

Details procedures for managing seams within sewing programs.

4.2.6.1 Remove Seams

Step-by-step guide for removing seams from sewing programs.

4.2.6.2 Add Seams

Step-by-step guide for adding seams to sewing programs.

5 Required Cleanings

Provides recommendations for maintaining the machine's cleanliness.

Part 2 Mechanics Manual

1 Delivery, Transportation, Storage

Covers procedures for receiving, moving, and storing the machine.

1.1 Delivery

Instructions for checking machine completeness and condition upon delivery.

1.2 Transportation

Guidelines for safely moving the machine to its new location.

1.3 Storage

Specifies conditions for storing the machine to prevent damage.

2 Installation

Details the steps required for installing the machine.

2.1 Technical Data

Lists key technical specifications such as dimensions, weight, and power requirements.

2.2 Mechanical Installation

Covers the physical setup and positioning of the machine.

2.2.1 Unpack and Put Up

Instructions for removing packaging and setting up the machine on a level surface.

2.2.2 Connection of Air Supply

Details how to connect the machine to the compressed air system.

2.3 Electrical Installation

Provides guidance on the electrical connections for the machine.

2.4 First Putting into Operation

Step-by-step instructions for the initial startup and checks.

3 Programming Instructions

Guides users on creating and managing sewing programs.

3.1 Create New Sewing Programs

Outlines the process of creating new sewing programs from scratch.

3.1.1 Select a M-Memory Location

Explains how to select and assign memory locations for new programs.

3.1.2 Add Seams

Describes how to add existing or new seams to a program.

3.1.3 Copy Seams

Details the process of copying seams to create new program variations.

3.1.4 Adjust Seams

Explains how to modify parameters of copied seams.

3.1.5 Name Seams

Guides on assigning names to seams for better identification.

3.1.6 Delete Seams

Provides instructions on how to delete existing seams.

3.2 Seam Functions

Explains how to enable or disable specific machine functions for seams.

3.3 Seam Parameters

Details various parameters that can be set for different seam types.

3.3.1 Seam Parameter 30: Flap Clamp Mode

Explains the flap clamp modes and their behavior with different clamp configurations.

3.3.2 Working WITHOUT Automatic Clamp Push-back

Describes seam parameter settings for automatic clamp push-back.

3.3.3 Working WITH Automatic Clamp Push back

Describes seam parameter settings for automatic clamp push-back.

3.3.4 Working with Intermediate Stop of the Main Clamp

Details settings for the main clamp to stop at an intermediate position.

3.3.5 Working with Automatic Pick up Part using the Main Clamp

Explains how the main clamp picks up parts automatically.

3.4 Seam Images

Illustrates different seam types and stitch formations.

3.4.1 Sewing with Catch

Diagram showing the stitch formation for sewing with a catch.

3.4.2 Sewing with Stitch Condensation

Diagram illustrating sewing with stitch condensation.

3.4.3 Sewing with Stowing

Diagram showing the stitch formation for sewing with stowing.

3.5 Basic Parameters

Covers general machine settings that affect all programmed seams.

4 Troubleshooting Hints

Part 3 Technical Manual

0.1 Reason for this Manual

Explains the purpose of the technical manual for qualified personnel.

0.2 Structure of the Manual

Describes the layout of the technical manual, including its two-column format.

0.3 Safety Instructions

Provides critical safety warnings for performing adjustments and maintenance.

0.4 Preparing Measures

Details necessary preparatory steps before performing adjustments or maintenance.

0.4.1 Cut Off Power Supply

Instructions on how to safely disconnect the machine's power supply.

0.4.2 Release Pneumatic Pressure

Procedure for safely releasing compressed air from the machine.

1 Clamp Adjustment

Covers various adjustments related to the machine's clamp system.

1.1 Clamp Drive Belt

Instructions for adjusting the tension of the clamp drive belt.

1.2 Adjust Axial Free Play of the Clamp Arms

Details how to adjust clamp arms to eliminate axial free play.

1.3 Parallelity of the Clamp Arms to the Sewing Head

Explains the factory setting for clamp arm parallelism to the sewing head.

1.4 Lateral Adjustment of the Double Piping

Guides on adjusting the lateral position for double piping.

1.5 Lateral Flap Adjustment

Details the lateral adjustment for single piping flaps.

1.6 Adjust Main Clamp Height

Instructions for setting the correct height of the main clamp.

1.7 Adjust Main Clamp Pressure

Explains how to adjust the main clamp pressure using the gauge.

1.8 Main Clamp Pressure Distribution

Covers ensuring even pressure distribution across the main clamp area.

1.9 Clamp Quick Adjustment Double/ Single Piping (Option)

Describes quick adjustment for double/single piping folders.

1.10 Clamp Quick Adjustment Jacket/ Trouser (Option)

Details quick adjustment for jacket/trouser folders.

1.11 Lateral Clamp Adjustment Without Quick Adjustments

Explains lateral clamp adjustment without using quick adjustment features.

1.12 Clamp Adjustment Double Piping - Flap Without Quick Adjustment

Describes clamp adjustment for double piping flaps without quick adjustments.

1.13 Adjust Folding Slide Path

Instructions for adjusting the path of the folding slide.

1.14 Adjust Parallelity of Folding Slide

Details how to ensure the folding slide is parallel to the main clamp.

1.15 Adjust Folding Slide

Explains how to adjust the folding slide for proper material handling.

1.16 Flap Clamp Position

Guides on setting the correct parallel position of flap clamps.

1.17 Opening Path of the Flap Clamp

Describes how to adjust the opening path of the flap clamps.

1.18 Photo Cell Foil

Instructions for cleaning or replacing the photo cell foil.

1.19 Check/Change Clamp Rubber

Guidance on inspecting and replacing clamp rubber strips.

1.20 Adjust Clamp Path

Covers adjustments for the clamp's movement path and stops.

1.20.1 Adjust Front Stop

Details adjusting the front stop for the clamp carriage.

1.20.2 Measure Clamp Path

Explains how to measure and verify the clamp's movement path.

1.20.3 Adjust Back Stop Rubber

Instructions for adjusting the back stop rubber for the clamp carriage.

2 Adjustments at the Insertion Station

Covers adjustments for components located at the part insertion station.

2.1 Folder Height

Details how to adjust the folder height based on sewing material.

2.2 Initiator at the Insertion Plate

Explains adjustment of the initiator for correct folding slide timing.

2.3 Folder Free Play

Instructions for eliminating free play in the folder's folding position.

2.4 Folder Parallel to Main Clamp

Guides on ensuring the folder is parallel to the main clamp.

2.5 Adjust Piping Width

Details how to adjust the piping width using clamp block settings.

2.6 Center Knife Protection

Instructions for adjusting the center knife protection for proper clearance.

2.7 Lateral Distance of the Guiding Plate to the Needle

Explains how to minimize lateral distance for the guiding plate to the needle.

2.8 Height Stop of the Guiding Plate

Details adjusting the height stop of the guiding plate.

2.9 Pressure of the Guiding Plate

Guides on adjusting the spring pressure of the guiding plate.

2.10 Adjust Marking Lamps

Covers adjustments for the marking lamps' alignment and distance.

2.10.1 Adjust Parallelity

Instructions for aligning the marking lamps' light crosses.

2.10.2 Adjust Distance

Details adjusting the distances for marking lamp lines.

2.10.3 Size of the Light Cross

Explains how to adjust the size of the marking lamp's light cross.

2.10.4 Focussing Sharply

Guides on focusing the marking lamp's light cross sharply.

2.10.5 Demount and Mount Marking Lamps

Instructions for removing and reinstalling marking lamps.

2.10.6 Change Light Mask

Details how to change light masks for different projection shapes.

2.11 Dart Stretcher

Covers adjustments for the dart stretcher mechanism.

2.11.1 Fixing in the Guiding Plate

Instructions for fixing the dart stretcher in its guiding plate.

2.11.2 Magnet Switch at the Dart Stretcher Cylinder

Explains adjustment of the magnet switch for the dart stretcher cylinder.

3 Adjustments at the Sewing Head

Covers various adjustments for the sewing head assembly.

3.1 Height Adjustment

Details how to level the sewing head's ground plate.

3.2 Lateral Adjustment

Explains how to align the stitch plate with the sliding plate gap.

3.3 Driving Belt Tension of the Sewing Motor

Guides on adjusting the tension of the sewing motor's driving belt.

3.4 Top Threat Cutter (Beisler Sewing Head)

Describes the function and adjustment of the top thread cutter.

3.5 Height of Top Threat Catcher

Details adjusting the height of the top thread catcher.

3.6 Center Knife Adjustments

Covers various adjustments for the center knife.

3.6.1 Switching On

Explains how the center knife is activated during the sewing process.

3.6.2 Switching Off

Details how the center knife is deactivated at the seam end.

3.6.3 Safety Initiator at the Center Knife Pole

Describes the safety initiator for the center knife pole.

3.6.4 Depth Adjustment of the Safety Initiator

Instructions for adjusting the depth of the safety initiator.

3.6.5 Height of Center Knife

Details adjusting the height of the center knife relative to the stitch plate.

3.6.6 Shear Angle of the Center Knife

Explains how to adjust the shear angle of the center knife.

3.6.7 Lateral Adjustment

Guides on adjusting the lateral position of the center knife.

3.6.8 Needle Protection

Details the adjustment of the needle protection component.

3.7 Adjustments of the Bobbin Threat Catcher (Beisler Sewing Head)

Covers adjustments for the bobbin thread catcher.

3.7.1 Catcher Adjustment

Instructions for adjusting the bobbin thread catcher's knife.

3.7.2 Time of Bobbin Threat Cutting

Explains how to program the timing for bobbin thread cutting.

3.7.3 Duration of Bobbin Threat Cutting

Details programming the duration for bobbin thread cutting.

3.8 Sensitivity of the Bobbin Detector (Option)

Guides on adjusting the sensitivity of the optional bobbin detector.

3.9 Clean Tactual Head of the Bobbin Detector (Option)

Instructions for cleaning the bobbin detector's tactual head.

3.10 Adjust Piping Detection

Covers adjustments for the piping detection system.

3.10.1 Lateral Adjustment

Details lateral adjustment of the piping detection photocell.

3.10.2 Adjust Intensity

Explains how to adjust the intensity of the piping detection photocell.

3.11 Swing up Sewing Head

Instructions for swinging up the sewing head for maintenance.

3.12 Upper Threat Monitor

Covers the monitoring of upper threads and its settings.

3.12.1 Switch on Time

Details setting the switch-on time for the upper thread monitor.

3.12.2 Filter Threat Monitor

Explains how to set the filter for detecting thread breakages.

4 Adjustments at the Mitre Knifes

Covers various adjustments for the mitre knife system.

4.1 Basic Adjustment Locked Mitre Knife (Seam End)

Details the basic adjustment for the locked mitre knife at seam end.

4.2 Basic Adjustment Movable Mitre Knife (Seam Start)

Explains the basic adjustment for the movable mitre knife at seam start.

4.3 Mitre Knife Height

Guides on adjusting the height of the mitre knife pinoles.

4.4 Mitre Knife Breadth

Details adjusting the breadth of the mitre knives.

4.5 Pre-Stabber

Explains the function of the pre-stabber for protection during cutting.

4.6 Lateral Adjustment

Guides on performing lateral adjustments for precise mitre knife cutting.

4.7 Fine Adjustment in the Length

Details how to perform fine adjustments in length via the machine control.

4.8 Tighten Cog-belt of the Mitre Knife Drive

Instructions for adjusting the tension of the mitre knife drive cog-belt.

5 Adjustment of Machine Options

Covers adjustments for various optional machine features.

5.1 Automatic Push-back Blocking

Details adjustments for the automatic push-back blocking system.

5.2 Height of the Take Off Roller

Instructions for checking and adjusting the height of the take-off roller.

5.3 Mitre Knife Slant Position

Covers adjustments for the slant position of the mitre knives.

5.3.1 Distance Between Basic Bodies

Details adjusting the distance between the basic bodies of the mitre knives.

5.3.2 Height Adjustment

Explains height adjustment for mitre knives, referencing section 4.3.

5.3.3 Center Adjustment

Guides on performing lateral adjustment for the center mitre knife.

5.3.4 Adjust Mitre Knife Stops

Details adjusting the mitre knife stops for both knives.

5.3.5 Knife Arrangement

Explains the correct order for inserting mitre knives.

5.3.6 Arrangement of the Mitre Knife During Flap Pocket Production

Shows the correct arrangement of the mitre knife during flap pocket production.

5.4 Split Needle (Beisler Sewing Head)

Covers adjustments related to the split needle.

5.4.1 Distance to Cylinder of the Top Threat Catcher

Details adjusting the distance between the split needle and threat catcher.

5.4.2 Center Adjustment

Explains the center adjustment for the split needle's setting ring.

5.5 Vylene Adjustments

Covers various adjustments for the vylene feeding system.

5.5.1 Correct Vylene Adjustment

Details how to correctly adjust the vylene strip position.

5.5.2 Demount Vylene Plate

Instructions for removing the vylene plate.

5.5.3 Change Cutting Pressure

Explains how to adjust the cutting pressure for the vylene.

5.5.4 Adjust Vylene Supply

Guides on adjusting the vylene supply mechanism.

5.5.5 Easy-running of the Vylene Roll

Details ensuring the vylene roll runs smoothly.

5.5.6 Vylene Supply Speed

Explains how to adjust the vylene supply speed.

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