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Bernard Controls AQL Range User Manual

Bernard Controls AQL Range
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AQL Range
Start Up Guide
SUG_17002 EN Ind. E
Art : 5100723
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Bernard Controls AQL Range Specifications

General IconGeneral
BrandBernard Controls
ModelAQL Range
CategoryController
LanguageEnglish

Summary

SAFETY

PACKAGING, STORAGE AND MAINTENANCE

Packaging & Storage

Details how AQL actuators are packaged, stored, and protected from environmental factors.

Maintenance

Explains actuators have lifetime lubrication and require minimal maintenance, with annual checks advised for wet environments.

MECHANICAL SET-UP

Opening the Cover

Provides instructions on how to safely open the actuator cover for access to internal components.

Configure Position Indicator for Counterclockwise Closing

Explains how to change the orientation of the position indicator cap for counterclockwise closing.

Adapting Actuator to Valve Input

Details how to match the actuator to the valve's input shaft using adapters and orientation.

Adapters

Describes the specific adapters available for different valve shaft sizes and lengths.

Flange Spacer (Option)

Describes the optional flange spacer used when the valve input rod is too long for direct mounting.

Fastening Actuator on Flange

Provides step-by-step instructions on how to securely fasten the actuator onto the valve flange.

ELECTRICAL CONNECTION AND TESTS

Checking After Wiring

Lists essential checks after completing electrical wiring, including voltage, connections, and operational tests.

Fast Connector Installation (Option)

Guides the user through installing the optional fast connector for electrical connections.

CALIBRATION OF POSITIONER OR TRANSMITTER

5.1 Calibration of position transmitter board (OPTION)

Explains the calibration process for the optional position transmitter board using analog signals.

How to set the position transmitter

Details the step-by-step procedure for setting the position transmitter, including LED indications.

Setting Closing Direction

Describes how to configure the closing direction using the SW2 dip switch.

5.2 Calibration of positioner board (OPTION)

Outlines the calibration process for the optional proportional analog command positioner board.

Setting up positioner board

Explains that the positioner board is factory pre-set and calibration is only needed if mechanical stops were adjusted.

How to set the positioner board

Provides detailed steps for setting up the positioner board, including error indications.

How to set closing direction and fail position

Details how to set closing direction and fail position using SW2 dip switches.

RESUMING FACTORY CALIBRATION

Resuming Mechanical Stops Calibration

States that mechanical stops are factory set and do not require recalibration.

Resuming Cam Calibration

Explains the function of cams and their factory pre-set orientation, noting they can be readjusted.

Adjusting a Single Cam

Describes the procedure for adjusting individual cams to trigger switches correctly.

Resuming Travel Limits Calibration

Explains that travel limit settings are done with cams and details a test procedure without a positioner.

Testing Factory Settings with Positioner

Details how to test factory settings for travel limits when a positioner is installed.

RE-STARTING TORQUE LIMITING DEVICE

Re-starting After Over-Torque Detection

Provides steps to restart the actuator after the torque limitation system has shut it down.

MANUAL OVERRIDE

Manual Override Operation

Explains how to operate the actuator manually using the driving square, with important torque limitations.

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