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Bosch GCM18V-12GDC User Manual

Bosch GCM18V-12GDC
196 pages
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Operating/Safety Instructions
Consignes d’utilisation/de sécurité
Instrucciones de funcionamiento y seguridad
IMPORTANT
Read Before Using
IMPORTANT
Lire avant usage
IMPORTANTE
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GCM18V-12GDC

Table of Contents

Questions and Answers:

Bosch GCM18V-12GDC Specifications

General IconGeneral
BrandBosch
ModelGCM18V-12GDC
CategorySaw
LanguageEnglish

Summary

Operating and Safety Instructions

General Power Tool Safety Warnings

Work Area Safety

Guidelines for maintaining a safe and clear work environment to prevent accidents.

Electrical Safety

Precautions regarding electrical connections, grounding, and avoiding wet conditions.

Personal Safety

Measures for personal protection, alertness, and preventing unintentional starts.

Power Tool Use and Care

Power Tool Use and Care

Proper usage, maintenance, and handling of power tools to ensure safety.

Battery Tool Use and Care

Guidelines for charging, using, and caring for battery packs.

Service Recommendations

Instructions for qualified repair personnel and servicing of damaged battery packs.

Miter Saw Safety Instructions

Additional Safety Rules

General Safety Advice

Important safety advice including GFCI, dry handles, and periodic maintenance.

Material Hazard Warnings

Warnings about dust created by certain activities and associated chemicals.

Saw Specific Safety

Eye Protection and Safety Zones

Mandatory use of eye protection and identification of danger zones on the saw.

Electric Brake Operation

Explanation of the automatic electric brake function and its limitations.

Licenses and Legal Information

Getting To Know Your Miter Saw

Switch Lock-OFF Release Buttons

Buttons required to activate the power switch for safety.

Power Switch Operation

The main switch used to turn the tool on and off.

Main Handle Function

The handle containing the power switch and used to lower the blade.

Lower Blade Guard

Protects hands from the spinning blade, retracts as blade is lowered.

Blade Specifications

Information on the correct blade size and arbor hole diameter.

Chip Deflector Function

Deflects cut-off workpieces from entering the upper guard.

Upper Guard Coverage

Covers the upper portion of the blade.

Sliding Fences

Supports the workpiece and aids in repetitive cuts; can secure auxiliary fences.

Stationary Fence

A fixed fence bolted to the base for workpiece support.

Kerf Inserts Adjustment

Adjustable inserts to minimize workpiece tear-out based on blade width.

Miter Detent Override

Feature to lock out detent action for micro-adjustments to miter angles.

Miter Saw Components

Miter Lock Knob

Locks the miter saw table at any desired miter angle.

Miter Detent Lever

Releases the table from the detent for angle adjustments.

Bevel Lock Lever

Locks the head assembly at the desired bevel angle.

Miter Scale and Pointer

Indicates the miter angle setting before a cut.

Miter Detent Plate

Plate position can be adjusted to set detent accuracy.

Miter Detents

Slots for fast and accurate miter cuts at common angles.

Table Functionality

Supports workpiece and rotates for miter cuts.

Base Support

Provides working surface and support.

Tool Mounting Pads

Areas for clamping or bolting the saw to a work surface.

Base Extension Levers

Locks base extensions at desired positions.

Miter Saw Components Continued

Sliding Base Extensions

Provide extra work support, useful for long workpieces.

Dust Management Components

Includes dust chute, elbow, rubber deflector, and dust bag.

Mechanism Lock Lever

Locks saw in full back or forward position for transport or chop cuts.

Depth Stop Adjustment

Adjusts blade depth for cutting grooves.

Axial Glide Mechanism

Allows saw to slide smoothly in and out; can be locked.

Bevel Scale and Pointers

Scale for easily reading bevel angles, pointer indicates current angle.

Specifications and Intended Use

Intended Use

Guidelines for the proper and intended use of the miter saw.

Cutting Capacities

Table detailing maximum cut sizes for various moldings and miter/bevel combinations.

Unpacking and Contents Check

Unpacking the Miter Saw

Instructions for safely removing the miter saw from its packaging.

Checking Package Contents

How to verify all included loose parts are present.

Tools Needed for Assembly

Assembly Procedures

Attaching Loose Parts

Steps for attaching the miter lock knob and storing the hex key.

Using the Miter Lock Knob

How to loosen and tighten the miter lock knob for angle adjustments.

Battery Pack Insertion and Removal

Instructions for inserting and removing the battery pack.

Blade Installation and Removal

Blade Removal and Installation

Step-by-step guide for safely removing and installing saw blades.

Blade Specifications Warning

Warning about using correct blade size and RPM rating.

Dust Collection System Assembly

Dust Collection System Assembly

Instructions for attaching and adjusting the dust bag.

Dust Bag Usage and Cleaning

Guidelines for proper use and cleaning of the dust collection bag.

Connecting Vacuum Extractor

Connecting a Vacuum or Dust Extractor

How to connect a vacuum hose to the saw's dust port.

Adjustments - Head and Glide

Head Assembly Lock Pin Usage

How to engage and disengage the lock pin to secure the head assembly.

Glide Movement Controller Adjustment

Adjusting the controller to regulate the smoothness of the glide mechanism.

Adjustments - Lock Lever

Mechanism Lock Lever Operation

Engaging and disengaging the lever to lock the mechanism in position.

Adjustments - Depth of Cut

Depth of Cut Adjustment

Setting blade depth for normal full-depth cuts or non-through cuts for grooves.

Adjustments - Miter System

Miter Detent System Calibration

Procedure for calibrating the miter detent system.

Miter Scale Pointer Adjustment

Aligning the miter scale pointer to the 0° line.

Kerf Insert Adjustment

Adjusting kerf inserts close to the blade to reduce tear-out.

Adjustments - 0° Bevel Stop

0° Bevel Stop Adjustment

Checking and adjusting the 0° bevel stop setting for accuracy.

Adjustments - Bevel Stops

Adjusting 0° Bevel Stop

Procedure for adjusting the saw blade to be 90° to the table.

Checking 45° Bevel Stop Setting

Checking the 45° bevel stop setting for accuracy.

Adjustments - 45° Bevel Stop

Adjusting 45° Bevel Stop

Procedure for adjusting the saw blade to be 45° to the table.

Adjustments - Bevel Lock Tension

Bevel Lock Tension Adjustment

Checking and adjusting the bevel lock lever tension for proper holding.

Adjustments - Stabilizing Bolt

Front Stabilizing Bolt Adjustment

Adjusting the front stabilizing bolt for additional support during slide cuts.

Transporting and Mounting - Lifting

Lifting Saw From Rear

Safe methods for lifting the miter saw from the rear using carry handles.

Transporting and Mounting - Applications

Mounting Applications

Methods for permanently attaching or temporarily mounting the miter saw.

Preparing for Saw Operations - Controls

Switch Activation Safety

Instructions for safely activating the power switch to prevent accidental starts.

Built-in LED Light Function

Information on the LED light for improved visibility during cutting.

Laser Line Guide Operation

Using and adjusting the laser line guide for precise cuts.

Preparing for Saw Operations - Interface

User Interface Overview

Explanation of the display panel for speed presets, battery status, and temperature.

ECO Mode Functionality

Using ECO mode to reduce power output and extend runtime.

Speed Presets Information

Description of preset speed levels and adjustment via app.

Battery Charge Indicator

Interpreting the indicator for battery charge level.

Temperature Indicator Warnings

Understanding warnings for motor, electronics, or battery temperature.

Preparing for Saw Operations - Connectivity

Connectivity Module and App

Using the Bosch Connectivity Module and Toolbox app for advanced features.

Preparing for Saw Operations - Body Position

Body and Hand Position Safety

Proper body posture and hand placement to avoid injury, especially 'No Hands Zone'.

Preparing for Saw Operations - Workpiece Handling

Workpiece Support Guidelines

Using supports, holding workpiece, and dry runs to ensure safe cutting.

Dry Run Procedure

Simulating a cut cycle without power to observe blade path and ensure safety.

Preparing for Saw Operations - Workpiece Support

Using Workpiece Clamps

How to use the clamp to secure workpieces to the table or base.

Sliding Fence Operation

Operating and removing sliding fences for different cutting needs.

Preparing for Saw Operations - Long Workpiece Support

Long Workpiece Support

Ensuring stability for long workpieces to prevent tipping.

Additional Workpiece Support Methods

Using blocks or auxiliary supports for long workpieces.

Making an Auxiliary Fence

Making an Auxiliary Fence

Instructions for constructing and attaching an auxiliary fence for specific cuts.

Saw Operations - Miter System

Using the Miter Detent System

How to use the detent system for accurate miter angle settings.

Miter Detent Override Feature

Locking out detent action for micro-adjustments to miter angles.

Saw Operations - Chop Cuts

Chop Cut Procedure

Steps for performing a chop cut, a basic cross-cut operation.

Saw Operations - Slide Cuts

Slide Cut Procedure

Instructions for performing slide cuts, utilizing the axial glide system for maximum capacity.

Saw Operations - Miter Cuts

Miter Cut Operations

Performing miter cuts at various angles using the miter scale and detents.

Reading the Miter Scale

Understanding the information provided on the miter scale for accurate settings.

Saw Operations - Molding Angles

Pitch Angle Information

Using the miter scale to set angles for cutting roof rafters.

Crown Molding Cutting Information

Miter and bevel settings for cutting crown molding.

Saw Operations - Base Board Cuts

Miter Cutting Base Boards

Techniques for miter cutting base boards, including special placement.

Setting Saw for Miter Cuts

Steps to prepare the saw for making miter cuts.

Saw Operations - Bevel Cuts

Bevel Cut Operations

Performing bevel cuts with the blade tilted relative to the horizontal table.

Bevel Scale Information

Understanding the bevel scale for accurate angle settings.

Saw Operations - Bevel Range Selector

Bevel Range Selector Knob

Using the front control knob to select bevel ranges and stops.

Operating the Bevel Range Selector

Detailed steps for using Bevel Range 1 (0-45° Left).

Saw Operations - Bevel Ranges

Bevel Range 2: 0-45° Right

Instructions for operating Bevel Range 2 for right-side bevel cuts.

Bevel Range 3: Max. Angle to 47°

Using the full-capacity range for bevel angles beyond 45°.

Saw Operations - Bevel Stops

Bevel Angle Stops and Detents

Information on accurate stops at critical angles and the 33.9° detent pin.

Setting Saw for Bevel Cuts

Steps to prepare the saw for making bevel cuts.

Saw Operations - Compound Cuts

Compound Cut Operations

Performing cuts with combined miter and bevel angles.

Saw Operations - Cutting Grooves

Cutting Grooves

Using depth stop adjustment to cut grooves in workpieces.

Saw Operations - Molding Cuts

Cutting Base Molding

Instructions for cutting base molding vertically or flat on the table.

Cutting Crown Molding

Techniques for cutting crown molding using special miter and bevel detents.

Crown Molding Angled to Table and Fence

Crown Molding Angled to Table/Fence

Cutting crown molding with the molding angled against the fence.

Crown Molding Lying Flat on Table

Crown Molding Flat on Table

Positioning and cutting crown molding with its back flat on the saw table.

Crown Molding Cut Settings

Crown Molding Cut Settings

Table of miter and bevel settings for standard crown molding cuts.

Crown Molding Auxiliary Fence

Crown Molding Auxiliary Fence

Using an auxiliary fence to support cut-off pieces of crown molding.

Auxiliary Fence Usage

Auxiliary Fence Usage

Using an auxiliary fence to reduce splintering and movement of cut-off pieces.

Special Cuts

Cutting Bowed Material

Techniques for clamping and cutting bowed or warped workpieces.

Cutting Round Material

Using clamps or fixtures for safely cutting round or irregularly shaped materials.

Maintenance and Lubrication

Tool Service Guidelines

Recommendations for professional servicing by authorized centers.

Battery Care and Replacement

Alerts for battery pack end-of-life and replacement needs.

Blade Care and Maintenance

Tips for cleaning dull blades and handling them safely.

Tool Lubrication

Recommended lubricants for moving parts and warnings against grease.

Bearings Information

Note that bearings are pre-lubricated for the unit's lifetime.

Cleaning Precautions

Warnings about cleaning agents and keeping openings clear.

Troubleshooting - Electrical Issues

Electrical Troubleshooting

Addresses issues like the brake not stopping or the motor not starting.

Troubleshooting - General Issues

General Troubleshooting

Covers issues like bevel adjustment, blade alignment, and table rotation problems.

Troubleshooting and Accessories

Additional Troubleshooting

Addresses tool vibration, sliding issues, and blade contact with fences.

Attachments and Accessories

List of optional accessories and attachments available for the miter saw.

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