Automation Guide
3
Table of Contents
1.0- Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
2.0- About this Guide - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
3.0- Overview of Automation Examples - - - - - - - - - - - - - - - - - - - - - - 2
4.0- Special Features in V9.xx Firmware - - - - - - - - - - - - - - - - - - - - - - 2
5.0- 2000 Series Automation Logic Requirements - - - - - - - - - - - - - - - - - 5
5.1- To Start a Weld Cycle - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
5.2- Ready Changes State- - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
5.3- Weld (ultrasonics) Finished, Hold Starts - - - - - - - - - - - - - - - - - - - 7
5.4- Hold Finished, Horn Retract Starts - - - - - - - - - - - - - - - - - - - - - 7
5.5- Check for Alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
6.0- Process Flow and Wiring Tables- - - - - - - - - - - - - - - - - - - - - - - - 8
6.1- Actuator with Standard Automation, Process Flow 1 - - - - - - - - - - - - - 9
6.1.1-Wiring Table, Actuator with Standard Automation, Process Flow 1 - - -10
6.1.2-2000 Series Automation Interface, Process Flow 1- - - - - - - - - - -11
6.2- Actuator, External Preset Select, Process Flow 2 - - - - - - - - - - - - - -12
6.2.1-Wiring Table, Actuator, External Preset Select Process Flow 2 - - - - -13
6.3- Actuator, Delayed Sonics, Process Flow 3- - - - - - - - - - - - - - - - - -14
6.3.1-Wiring Table, Actuator, Delayed Sonics, Process Flow 3 - - - - - - - -15
6.3.2-2000 Series Automation Interface, Process Flow 3- - - - - - - - - - -16
6.4- Actuator, Sonics Disabled, Process Flow 4 - - - - - - - - - - - - - - - - -17
6.4.1-Wiring Table, Actuator, Sonics Disabled, Process Flow 4 - - - - - - -18
6.5- Actuator, Sonics Disabled and Presets, Process Flow 5 - - - - - - - - - - -19
6.5.1-Wiring Table, Actuator, Sonics Disabled and Presets, Process Flow 5 -20
6.6- Actuator, External Preset Select and Delayed Sonics, Process Flow 6 - - - -21
6.6.1-Wiring Table, Actuator External Preset Select and Delayed Sonics, Pro-
cess Flow 6 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
6.6.2-Wiring Table, Process Flow 6, Required Functions: Logical Sequence -23
6.6.3-Wiring Table, Process Flow 6, PLC Connections- - - - - - - - - - - -24
6.6.4-External Preset Select Binary Table - - - - - - - - - - - - - - - - - -25
6.6.5-Preset Switching Diagrams, 1 of 4- - - - - - - - - - - - - - - - - - -26