Buell 2003XB9S - Page 461

6-2 2003 Buell XB9S: Drive/Transmission
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TORQUE VALUES
Table 6-5. Wet Clutch Multiple Disc-maximum Allowable Warpage
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Friction plate (fiber) N/A 0.0059 in. (0.150 mm)
Steel plate N/A 0.0059 in. (0.150 mm)
ITEM TORQUE NOTES
Axle pinch fastener, rear 40-45 ft-lbs 54-61 Nm page 6-24
Axle, rear 48-52 ft-lbs 65-70 Nm page 6-24
Chin fairing fasteners 36-48 in-lbs 4-5 Nm page 6-24, 6-25
Clutch inspection cover fasteners 84-108 in-lbs 9.5-12.2 Nm Tighten in a crosswise pattern, page 6-6,6-8
Clutch mainshaft nut 70-80 ft-lbs 94.9-108.5 Nm LOCTITE 262 , left hand threads, page 6-21
Crankcase 5/16 in. fasteners 15-19 ft-lbs 20.3-25 Nm LOCTITE 262 , page 1-49
Engine sprocket nut 190-210 ft-lbs 257.6-284.7 Nm page 6-20
Footpeg mount, passenger 25-28 ft-lbs 34-38 Nm page 6-24
Footpeg mount, rider 108-132 in-lbs 12-15 Nm page 6-24
Front sprocket cover 12-36 in-lbs 1-4 Nm page 6-24
Idler pulley fasteners 33-35 ft-lbs 44.74-47.45 Nm page 1-53
Idler pulley wheel fastener 20-23 ft-lbs 27.1-31.2 Nm page 6-25
Lower belt guard 12-36 in-lbs 1-4 Nm page 6-24
Negative battery cable at battery
terminal
60-96 in-lbs 6.8-10.9 Nm page 6-6
Primary cover bolts 80-110 in-lbs 9.0-12.4 Nm Follow torque sequence, page 6- 6-6
Primary cover magnetic drain plug 14-30 ft-lbs 19-54 Nm page 6-6
Rear axle pinch fastener 40-45 ft-lbs 54-61 Nm page 1-53
Rear axle 48-52 ft-lbs 65-70 Nm page 1-53
Retention collar screw 13-17 ft-lbs 18-23 Nm LOCTITE 243 , page 1-50
Shift lever pinch screw 12-14 ft-lbs 16.3-19.0 Nm Page 6-6
Transmission sprocket nut See NOTES See NOTES
LOCTITE 262, left hand threads, special torque
turn method, page 1-52
Transmission sprocket screws 90-110 in-lbs 10.2-12.4 Nm Replace after 3 removals, page 1-52
Upper belt guard to swingarm 12-36 in-lbs 1-4 Nm page 6-24
Upper belt guard 12-36 in-lbs 1-4 Nm page 6-24