Buell 2003XB9S - Battery Maintenance

1-8 2003 Buell XB9S: Maintenance
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BATTERY MAINTENANCE 1.5
GENERAL
Buell motorcycle batteries are permanently sealed, mainte-
nance-free, valve-regulated, lead/calcium and sulfuric acid
batteries. The batteries are shipped pre-charged and ready to
be put into service. Do not attempt to open these batteries for
any reason.
Inspect the battery for damage or leaks and for clean, non-
corroded connections:
● At the 1000 mile (1600 km) service interval.
● At every scheduled service interval thereafter.
1WARNING1WARNING
All batteries contain electrolyte. Electrolyte is a sulfuric
acid solution that is highly corrosive and can cause
severe chemical burns. Avoid contact with skin, eyes,
and clothing. Avoid spillage. Always wear protective face
shield, rubberized gloves and protective clothing when
working with batteries. A warning label is attached to the
top of the battery. See Figure 1-1. Never remove warning
label from battery. Failure to read and understand all pre-
cautions contained in warning label before performing
any service on batteries could result in death or serious
injury.
1WARNING1WARNING
Battery posts, terminals and related accessories contain
lead and lead components, chemicals known to the State
of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
BATTERY TESTING
Voltmeter Test
See Table 1-3. The voltmeter test provides a general indicator
of battery condition. Check the voltage of the battery to verify
that it is in a 100% fully charged condition. If the open circuit
(disconnected) voltage reading is below 12.6V, charge the
battery and then recheck the voltage after the battery has set
for one to two hours. If the voltage reading is 12.8V or above,
perform the load test described under 7.10 BATTERY.
Table 1-2. Battery Electrolyte Antidotes
CONTACT SOLUTION
External Flush with water.
Internal
Drink large quantities of milk or water,
followed by milk of magnesia, vegeta-
ble oil or beaten eggs. Call doctor
immediately.
Eyes
Flush with water, get immediate med-
ical attention.
Figure 1-1. Battery Warning Label
Table 1-3. Voltmeter Test
BATTERY CHARGE CONDITIONS
12.8 100%
12.6 75%
12.3 50%
12.0 25%
11.8 0%
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