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BWB XP - User Manual

BWB XP
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BWB XP
FLAME PHOTOMETER
INSTALLATION, OPERATION & MAINTENANCE
MANUAL
Version G4.02
Firmware 4.1 on

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Summary

BWB XP Flame Photometer Manual

Safety Statements

General Safety Precautions

Covers essential safety warnings for operating the BWB Flame Photometer, including electrical hazards, chemical handling, and burn prevention.

Operational Recommendations

Installation Environment and Sample Handling

Guidelines for optimal instrument placement, drainage, diluent use, and proper sample handling to ensure accurate results.

Warm-up and Flame Optimization

Procedures for instrument warm-up, adjusting flame height, and monitoring flame stability for consistent performance.

Introduction to BWB XP

Product Overview and Features

Details the BWB-XP's capabilities, including multi-channel measurement, built-in air compressor, and starter pack contents.

Unboxing Procedure

Rear Panel Controls and Connections

Sample Area and Chimney Components

Installation Guide

Environmental, Power, and Gas Requirements

Specifies installation conditions, power supply needs, gas fuel requirements, and leak testing procedures.

Nebuliser Fitting

Step-by-step instructions for correctly fitting the nebuliser assembly to the instrument.

Operation and Front Panel Overview

Front Panel Controls and Display

Identifies and explains the function of the instrument's display, status LEDs, keypad, and warning indicators.

Start Up Procedure

Initial Checklist and Ignition

Outlines pre-start checks, the initial startup sequence, and gas adjustment for flame ignition.

Flame Optimisation and Warm-up

Details how to optimize flame height and the necessary warm-up period for accurate measurements.

Setup Menu Navigation

Menu Structure and Basic Settings

Explains access to setup menus, clock settings, calibration reset, serial number, and auto-read configurations.

Interface and Ion Configuration

Covers settings for LCD contrast, interfaces, printer, AFHS, and ion resolution/units.

Calibration Procedures

Calibration Principles and Interferences

Discusses spectral cross-sensitivity, chemical interferences for Ca/Ba, and testing Na & K linearity.

Single Point Calibration

Detailed steps for performing a single point calibration for individual ions.

Multi Point Calibration

Step-by-step guide for conducting multi-point calibrations with increasing concentration levels.

Multi Ion Calibration

Instructions for calibrating multiple ions simultaneously, including selecting ions and points.

Calibration Management

Viewing Calibration Data

How to access and interpret stored calibration details for each ion, including R2 values.

Calibration Correction

Methods for correcting baseline drift (Blank) and highest calibration standard in multipoint calibration.

Calibration Adjustment

Procedure to adjust individual calibration points without re-running the entire calibration.

Sampling Modes

Read Mode Operation

Guidance on using Read mode for continuous flame monitoring and determining stable sample values.

Auto-Read Mode Operation

Instructions for Auto-Read mode, which automatically calculates and logs stable sample concentrations.

Shut Down Procedure

Accessories and Interfaces

Chart Recorder and 4-20 mA Output

Configuration steps for connecting and setting up the chart recorder or 4-20mA output.

Printer Module Operation

Details on using the printer module, paper replacement, print functionality, and maintenance.

Maintenance Schedule

Maintenance Menu and Component Checks

Overview of the maintenance menu, accessing info, and checks for compressor, flame detection, and fan settings.

Recommended Maintenance Intervals

Guidelines for daily, weekly, monthly, semi-annual, and annual maintenance tasks.

Component Cleaning Procedures

Detailed cleaning instructions for U-tube, drain cup, nebuliser, mixing chamber, burner, and chimney.

Troubleshooting Guide

Power, Flame Ignition, and Stabilisation Issues

Addresses problems with no display, no flame ignition, and instrument failure to stabilise.

Communication and Printer Errors

Troubleshooting for chart recorder output, computer communication, and printer issues.

Glossary of Terms

Annex A: Risk Assessment

Risk Assessment Overview and Recommendations

General risk assessment notes, recommendations to reduce risk, and activity description.

Hazard Identification and Control Measures

Details significant hazards like flammability, chemical exposure, burns, and their control measures.

Annex B: Battery Replacement

Decommissioning and Battery Removal

Steps for decommissioning the instrument prior to recycling and locating/removing the motherboard battery.

Annex C: Navigation Flow Diagram

Annex D: LCD Screen Breakdown

Startup, Navigation, and Ion Selection Displays

Explains initial startup screens, menu navigation, and ion selection during calibration.

Calibration and Data Viewing Screens

Details the content and interpretation of calibration screens and viewing calibration data.

Annex E: LCD Error Messages

Common Error Messages and Troubleshooting

Lists common error messages like Pre-Flame, Flame Gone Out, U-Tube Fault, and their reset procedures.

Summary

BWB XP Flame Photometer Manual

Safety Statements

General Safety Precautions

Covers essential safety warnings for operating the BWB Flame Photometer, including electrical hazards, chemical handling, and burn prevention.

Operational Recommendations

Installation Environment and Sample Handling

Guidelines for optimal instrument placement, drainage, diluent use, and proper sample handling to ensure accurate results.

Warm-up and Flame Optimization

Procedures for instrument warm-up, adjusting flame height, and monitoring flame stability for consistent performance.

Introduction to BWB XP

Product Overview and Features

Details the BWB-XP's capabilities, including multi-channel measurement, built-in air compressor, and starter pack contents.

Unboxing Procedure

Rear Panel Controls and Connections

Sample Area and Chimney Components

Installation Guide

Environmental, Power, and Gas Requirements

Specifies installation conditions, power supply needs, gas fuel requirements, and leak testing procedures.

Nebuliser Fitting

Step-by-step instructions for correctly fitting the nebuliser assembly to the instrument.

Operation and Front Panel Overview

Front Panel Controls and Display

Identifies and explains the function of the instrument's display, status LEDs, keypad, and warning indicators.

Start Up Procedure

Initial Checklist and Ignition

Outlines pre-start checks, the initial startup sequence, and gas adjustment for flame ignition.

Flame Optimisation and Warm-up

Details how to optimize flame height and the necessary warm-up period for accurate measurements.

Setup Menu Navigation

Menu Structure and Basic Settings

Explains access to setup menus, clock settings, calibration reset, serial number, and auto-read configurations.

Interface and Ion Configuration

Covers settings for LCD contrast, interfaces, printer, AFHS, and ion resolution/units.

Calibration Procedures

Calibration Principles and Interferences

Discusses spectral cross-sensitivity, chemical interferences for Ca/Ba, and testing Na & K linearity.

Single Point Calibration

Detailed steps for performing a single point calibration for individual ions.

Multi Point Calibration

Step-by-step guide for conducting multi-point calibrations with increasing concentration levels.

Multi Ion Calibration

Instructions for calibrating multiple ions simultaneously, including selecting ions and points.

Calibration Management

Viewing Calibration Data

How to access and interpret stored calibration details for each ion, including R2 values.

Calibration Correction

Methods for correcting baseline drift (Blank) and highest calibration standard in multipoint calibration.

Calibration Adjustment

Procedure to adjust individual calibration points without re-running the entire calibration.

Sampling Modes

Read Mode Operation

Guidance on using Read mode for continuous flame monitoring and determining stable sample values.

Auto-Read Mode Operation

Instructions for Auto-Read mode, which automatically calculates and logs stable sample concentrations.

Shut Down Procedure

Accessories and Interfaces

Chart Recorder and 4-20 mA Output

Configuration steps for connecting and setting up the chart recorder or 4-20mA output.

Printer Module Operation

Details on using the printer module, paper replacement, print functionality, and maintenance.

Maintenance Schedule

Maintenance Menu and Component Checks

Overview of the maintenance menu, accessing info, and checks for compressor, flame detection, and fan settings.

Recommended Maintenance Intervals

Guidelines for daily, weekly, monthly, semi-annual, and annual maintenance tasks.

Component Cleaning Procedures

Detailed cleaning instructions for U-tube, drain cup, nebuliser, mixing chamber, burner, and chimney.

Troubleshooting Guide

Power, Flame Ignition, and Stabilisation Issues

Addresses problems with no display, no flame ignition, and instrument failure to stabilise.

Communication and Printer Errors

Troubleshooting for chart recorder output, computer communication, and printer issues.

Glossary of Terms

Annex A: Risk Assessment

Risk Assessment Overview and Recommendations

General risk assessment notes, recommendations to reduce risk, and activity description.

Hazard Identification and Control Measures

Details significant hazards like flammability, chemical exposure, burns, and their control measures.

Annex B: Battery Replacement

Decommissioning and Battery Removal

Steps for decommissioning the instrument prior to recycling and locating/removing the motherboard battery.

Annex C: Navigation Flow Diagram

Annex D: LCD Screen Breakdown

Startup, Navigation, and Ion Selection Displays

Explains initial startup screens, menu navigation, and ion selection during calibration.

Calibration and Data Viewing Screens

Details the content and interpretation of calibration screens and viewing calibration data.

Annex E: LCD Error Messages

Common Error Messages and Troubleshooting

Lists common error messages like Pre-Flame, Flame Gone Out, U-Tube Fault, and their reset procedures.

BWB XP Specifications

General IconGeneral
BrandBWB
ModelXP
CategoryMeasuring Instruments
LanguageEnglish