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Calira EVS 17/07-DS/IU User Manual

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Lerchenfeldstr. 9
87600 Kaufbeuren
Tel.: +49(0)8341 / 9764-0 Fax: +49(0)8341 / 67806
Betriebsanleitung
Operating Instructions
Mode d´emploi
Elektroversorgung
Power supply
Alimentation électrique
EVS 17/16-DS/IU

Table of Contents

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Calira EVS 17/07-DS/IU Specifications

General IconGeneral
Input Voltage230V AC
Output Voltage12V DC
Output Current17A
Charging CharacteristicIUoU
Frequency50/60Hz
ProtectionShort Circuit
Operating Temperature0°C to 40°C

Summary

General Safety Information

Setting Up Safety

Ensure secure placement, cable routing, and avoid hazardous environments.

Electrical Shock Protection

Operate with undamaged housing/cables and ensure safe cable positioning.

Proper Use Guidelines

Use device only for its intended purpose as specified by the manufacturer.

Accessory Safety

Use only manufacturer-supplied or recommended accessories for safety.

Product Purpose and Usage

Intended Use

Automatic charger/separator for 12V lead batteries in caravans and mobile homes.

Prohibited Use

Do not charge 6V, non-rechargeable, or NiCd batteries; avoid damp/flammable environments.

Product Description and Operation

Advanced Charging Technology

Utilizes microprocessor-controlled technology for high output, efficiency, and battery protection.

Operational Modes

Supports parallel and buffer operation, allowing continuous consumer connection.

Temperature-Based Charging

Automatically adjusts charging voltage based on battery temperature for optimal performance.

Overheating Management

Reduces charging current automatically if internal temperature rises due to poor circulation or ambient heat.

Device Overview: Top Panel and Fuses

Top Panel Diagram

Illustration of the device's top-side components and connections.

Fuse Identification

Details the 12V user circuit fuses and their ratings for different circuits.

230V Circuit Protection

Shows the 230 Volt circuit breaker for mains input protection.

Device Front Panel and Connections

Connection Terminal Identification

Identifies all input/output ports on the front of the device with numbered labels.

12V Consumer Output Details

Describes the 12V outputs, their wiring, and fuse protection.

Device Front Panel Circuit Functions

Heating/Light Circuit Details

Explains the circuit for heating and immediate light, its connection, and fuse.

Water Pump Control Circuit

Details the water pump circuit, its regulation, and fuse.

Refrigerator Operation Modes

Explains absorber and compressor modes for refrigerator operation.

Battery Type Selection Switch

Describes the function of the battery changeover switch for AGM/gel or liquid batteries.

Supply Battery Charging Process

Main Charging Phase

Charges with max current until battery reaches 14.4V; monitors voltage and current.

Post Charging Phase

Maintains 14.4V for a set duration for AGM/gel or liquid batteries.

Holding Charge Phase

Maintains 13.8V, providing minimal current for battery equalization.

Charging During Parallel Operation

In parallel or holding charge, consumed current is immediately recharged.

Starter Battery Charging Process

Driving Operation Charging

Charges starter battery via vehicle generator during driving.

Mains Charging Sequence

Charges supply battery first, then starter battery from mains power.

Solar Charging Logic

Charges starter battery via solar panels when supply battery reaches 14.1V.

Technical Specifications Part 1

Electrical Parameters

Details AC input, DC output, charging current, and automatic switching parameters.

Temperature Control Functionality

Explains how temperature sensor input affects charging voltage thresholds.

Application and Environment Limits

Specifies operational modes, ambient temperature limits, and cooling method.

Technical Specifications Part 2

Regulatory Compliance and Labeling

Covers implementation regulations and test labeling (CE mark).

Device Dimensions and Weight

Lists the device's housing material, dimensions, and weight.

Charging Curve Diagram

Refers to a schematic diagram illustrating the charging phases and voltage/current profiles.

Device Assembly and Safety

Assembly Safety Warnings

Warns about sparks, arcing, and stresses compliance with regulations and qualified personnel.

Installation Site Considerations

Highlights requirements for garages and mobile homes, including ventilation and separation.

Device Setup and Installation

Setup Location Requirements

Specifies clean, dry, well-ventilated locations and minimum clearances for heat dissipation.

Mounting and Ventilation

Details securely attaching the device and ensuring ventilation slots remain unobstructed.

Cable Preparation for Connections

Wire Cross-Sections for Connectors

Specifies required wire cross-sections for 4-pole, 6-pole, and 12-pole plug connectors.

Cable Preparation Guidelines

Advises on preparing cables for plug connectors and using specified cross-sections.

Assembling Contact Pins

Contact Pin Preparation Steps

Details removing insulation and preparing cable ends for contact pins.

Secure Crimping of Contact Pins

Describes the process of attaching contact pins to cables using crimping pliers.

Contact Pin Connection Safety

Emphasizes secure attachment of pins to prevent short circuits and fires.

Connecting the 6-Pole Plug Connector

6-Pole Connector Pinout

Shows pin assignments for the 6-pole connector and its connection to users.

6-Pole Connector Insertion and Release

Explains how to insert, lock, and withdraw the 6-pole connector securely.

Connecting the 4-Pole Plug Connector

4-Pole Connector Pinout

Shows pin assignments for the 4-pole connector and its connection to consumers.

4-Pole Connector Pin Security

Stresses ensuring contact pins engage securely to prevent malfunctions.

Connecting the 12-Pole Plug Connector

12-Pole Connector Pinout

Illustrates pin assignments for the 12-pole connector for battery connections.

Fuse Placement for Battery Connections

Instructs to position fuses close to the positive battery terminals for safety.

Connecting Control Panel and Sensor

Control Panel Interface

Details the 7-pole ribbon cable connections for the control panel and their functions.

Temperature Sensor Interface

Explains how to connect the temperature sensor cable to the device's dedicated port.

Mains Power Connection and Grounding

Potential Equalisation Procedure

Instructions for providing potential equalization using a green/yellow cable for safety.

230V Input/Output Wiring

Describes connecting the 230V input and output to the vehicle's electrical system and securing connections.

Commissioning and Battery Charging Procedures

Initial Power-Up Steps

Outlines connecting to mains, switching off DC before connections, and operational status.

Battery Charging Requirements

Lists requirements for battery voltage (12V) and capacity (min 60Ah) for proper charging.

Automatic Charging Phases

Explains the automatic main, post, and holding charge phases based on battery voltage.

Warning: Ferry Power Supply

Advises against connecting the device to power supplies on ferries due to voltage variations.

Generator Operation and Maintenance

Generator Usage Guidelines

Advises operating generators within 230V parameters and connecting/disconnecting safely to avoid spikes.

Device Cleaning Instructions

Recommends cleaning the device and ventilation slots with a dry, lint-free cloth.

Troubleshooting Common Issues

Device Not Working Troubleshooting

Check circuit breaker and mains connection if the device is not functioning.

Battery Charging Troubleshooting

Verify battery connection, polarity, and re-seat the mains plug.

12V Circuit Supply Issues

Check fuses and connections to the affected 12V circuits.

Overheating Fault Resolution

If overheating occurs, wait for the device to cool down after thermal switch activation.

Advanced Troubleshooting and Repairs

Handling Unlisted Faults

Contact the manufacturer if the device does not work and the fault is not listed.

Prohibition of Unauthorized Repairs

Do not attempt any repairs or modifications; only manufacturer or service personnel should service the device.

Guarantee and Warranty Information

Warranty Coverage Details

Guarantee covers statutory provisions, starting from purchase date, with conditions like proof of purchase.

Warranty Claim Process

Claims require detailed fault description, proof of purchase, and adherence to specified use.

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