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Char-Broil T-36D User Manual

Char-Broil T-36D
36 pages
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IMPORTANT: Refe r to the
instructions inside when
co nv e rt i ng th i s gr i ll to
Natural Gas.
Assembly instructions © 2013
PRODUCT GUIDE
MODEL 466251713
© 2013 Char-Broil, LLC Columbus, GA 31902
Printed in China
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
T-36D
09/14/12 G517-001-100801
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Char-Broil T-36D Specifications

General IconGeneral
BTU36, 000
Burner MaterialStainless Steel
Number of Burners3
Burner TypeTube
Fuel TypePropane

Summary

Safety Symbols and Hazard Communication

Understanding Hazard Symbols

Explanation of DANGER, WARNING, and CAUTION symbols used in the manual.

Installer and Consumer Guidance

Responsibilities for installers and consumers regarding manual use and future reference.

Important Safety Information

California Proposition 65 Warnings

Chemical warnings for California residents regarding product composition.

Installation Safety Precautions

Precautions for safe grill installation, including gas and electrical requirements.

Grease Fire Prevention and Safety

Guidance on preventing and handling grease fires, including cleaning tips.

Product Repair and Modification Warning

Warning against unauthorized repair or modification of grill components.

LP Cylinder Safety and Handling

LP Cylinder Storage and Use Precautions

Safe practices for storing, transporting, and using LP cylinders.

LP Cylinder Requirements and Features

Specifications for required LP cylinders, including valve and OPD features.

LP Gas Properties and Filling Procedures

Information on LP gas characteristics and safe cylinder filling practices.

LP Cylinder Connection and Testing

LP Cylinder Exchange and Leak Testing

Procedures for exchanging LP cylinders and performing leak tests.

Regulator to LP Cylinder Connection

Step-by-step instructions for connecting the regulator to the LP cylinder valve.

Leak Testing and General Warnings

Leak Testing Valves, Hose, and Regulator

Detailed steps for performing leak tests on the grill's gas system.

Outdoor Appliance Installation Warnings

Safety warnings regarding installation location and modification of the gas system.

Grill Safety and Operation

General Grill Safety Precautions

Essential safety guidelines for operating the grill safely and avoiding injury.

Main Burner Ignition Procedure

Step-by-step guide for lighting the main burners using the ignitor.

Grill Operation and Maintenance

Burner Lighting Procedures

Instructions for lighting main and side burners using ignitor or match.

Burner Flame and System Checks

Procedures for checking burner flames, ignitor, valves, and hoses.

General Grill Cleaning Guidelines

Comprehensive guide on cleaning different grill surfaces and components.

Burner Assembly Cleaning and Storage

Spider Alert and Burner Obstruction

Warning about spiders and webs causing burner issues and flashback.

Burner Assembly Cleaning Procedure

Detailed steps for cleaning or replacing burner tubes and related parts.

Grill Storage Recommendations

Guidelines for storing the grill safely, whether connected or disconnected from the LP cylinder.

Limited Warranty Information

Warranty Scope and Coverage

Details on what is covered by the warranty, including parts and periods.

Exclusions and Limitations

Information on what is not covered by the warranty and disclaimers.

Warranty Service and Claims

How to obtain warranty service and contact information.

Parts List and Identification

Component Parts Identification

List of all grill components with corresponding keys and quantities.

Parts Diagram

Grill Component Assembly Diagram

Visual representation of all parts and their placement on the grill.

Grill Assembly - Part 1

Attaching Casters to Bottom Shelf

Step-by-step guide to securely attach casters to the bottom shelf.

Attaching Side Panels to Bottom Shelf

Instructions for attaching side panels to the bottom shelf using screws.

Grill Assembly - Part 2

Attaching Lower Back Panel

Securing the lower back panel between the side panels.

Positioning Grill Head onto Cart

Instructions for lifting and positioning the grill head onto the assembled cart.

Grill Assembly - Part 3

Installing Front Brace

Securing the front brace under the control panel and between side panels.

Attaching Upper Back Panel

Securing the upper back panel to the grill's side panels.

Grill Assembly - Part 4

Attaching Right Side Shelf and Fascia

Steps to attach the right side fascia and shelf to the grill.

Grill Assembly - Part 5

Attaching Left Side Shelf and Fascia

Steps to attach the left side fascia and shelf to the grill.

Grill Assembly - Part 6

Installing Sideburner Valve and Bezel

Attaching the sideburner valve bracket, fascia, and bezel.

Grill Assembly - Part 7

Installing Sideburner Burner and Grate

Inserting the sideburner burner and placing the cooking grate.

Grill Assembly - Part 8

Connecting Electronic Ignition Module

Connecting wires to the electronic ignition module and installing the battery.

Installing Tank Heat Shield

Securing the tank heat shield to the lower back panel and front brace.

Grill Assembly - Part 9

Attaching Doors to Grill Body

Installing the door hinge pins into the bottom shelf and front brace.

Installing Firebox Trough

Sliding the trough into the firebox and aligning pins.

Grill Assembly - Part 10

Placing Cooking Grates and Warming Rack

Placing the cooking grates and warming rack onto the firebox.

Installing LP Cylinder

Instructions for filling, leak testing, and installing the LP cylinder.

Natural Gas Conversion - Main Burners

Preparation for Main Burner Conversion

Steps to prepare the grill for natural gas conversion, including disconnections.

Detaching Main Burners

Procedure for removing main burners from the firebox and burner brackets.

Replacing Main Burner Orifices

Removing LP orifices and confirming valve suitability for natural gas.

Natural Gas Conversion - Main Burners (cont.)

Replacing Control Knobs and Bezels

Installing natural gas bezels and control knobs for proper operation.

Reinstalling Main Burners

Reinserting burners into firebox and securing them with hitch pins.

Natural Gas Conversion - Sideburner

Preparing Sideburner for Conversion

Steps to remove the sideburner grate and sideburner from the shelf.

Replacing Sideburner Orifice

Unscrewing the sideburner orifice using the provided tool.

Natural Gas Conversion - Sideburner (cont.)

Replacing Sideburner Bezel and Knob

Installing natural gas bezel and control knob for the sideburner.

Reinstalling Sideburner

Securing the sideburner back to the shelf and placing the grate.

Outdoor Stove & Griddle Conversion

Preparing Outdoor Stove/Griddle for Conversion

Steps to remove the sideburner gate, wingnut, and sideburner from the shelf.

Replacing Outdoor Stove/Griddle Orifice

Unscrewing the orifice from the sideburner valve using the removal tool.

Outdoor Stove & Griddle Conversion (cont.)

Replacing Outdoor Stove/Griddle Bezel and Knob

Installing natural gas bezel and control knob for the outdoor stove/griddle.

Reinstalling Outdoor Stove/Griddle

Securing the sideburner back to the shelf and placing the grate.

Natural Gas Hose Conversion

Disconnecting LP Regulator Hose Assembly

Removing the LP regulator hose assembly from the manifold connection.

Connecting Natural Gas Hose Assembly

Attaching the natural gas hose assembly to the manifold connection.

Connecting to Natural Gas Source

Natural Gas Connection Warnings and Recommendations

Safety warnings for connecting to natural gas, including piping and hose specifications.

Quick Disconnect Socket Usage

Instructions for using the quick disconnect socket for gas flow and disconnection.

Troubleshooting - Gas Leaks and Fires

Emergency Gas Leak and Fire Scenarios

Possible causes and solutions for gas leaks and fires, including immediate actions.

Burner Ignition Troubleshooting

Diagnosing and resolving issues with burners not lighting or igniting properly.

Troubleshooting - Performance Issues

Burner Ignition and Flame Issues

Troubleshooting burner ignition failures and flame problems like low flow or blowouts.

AUTO-CLEAN™ System Troubleshooting

Resolving issues with the AUTO-CLEAN™ timer and indicator lights.

Troubleshooting - Electronic Ignition System

No Spark or Noise from Ignition Module

Diagnosing issues when no sparks or noise are heard from the ignition system.

Sparks Present but Weak or Misdirected

Troubleshooting weak sparks, arcing, or sparks not reaching the electrode.

Product Registration and Warranty Card

Online Product Registration

Instructions and link for registering the product online for warranty service.

Warranty Card Information

Details to fill out on the registration card for warranty claims.

Additional Resources and Offers

Website Features and Information

Overview of valuable product information and services available on the Char-Broil website.

Product Registration Offer

Incentive to register the product online to receive a special offer.

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